1996-2003 Polaris ATV Sportsman Xplorer 500 Service Manual

This Service Repair Manual is an essential resource for anyone in need of immediate repairs for the 1996-2003 Polaris ATV Sportsman Xplorer 500. It contains comprehensive technical data, diagrams, and a complete list of parts and pictures, making it indispensable for both professional mechanics and DIY enthusiasts.

• Modle covers:
  • 1996 Sportsman 500
  • 1997 Sportsman 500
  • 1997 Xplorer 500
  • 1998 Sportsman 500
  • 1998 Worker 500
  • 1999 Sportsman 500
  • 1999 Worker 500
  • 1999 Sportsman 500 RSE
  • 2000 Sportsman 500
  • 2000 Worker 500
  • 2000 Sportsman 500 RSE
  • Sportsman 500 Remington Special Edition (Camouflage color scheme)
  • 2001 Sportsman 400
  • 2001 Sportsman 500 DUSE
  • 2001 Sportsman 500 H.O.
  • 2001 Sportsman 500 HO
  • 2002 Sportsman 400
  • 2002 Worker 400 (International)
  • 2002 Sportsman 400 ASEI
  • 2002 Sportsman 400 DUSE
  • 2002 Sportsman 500 H.O.
  • 2002 Worker 500 (International)
  • 02 Sportsman 500 RSEl
  • 02 Sportsman 500 DUSE1
  • 02 Sportsman 500 H.O. Desert
  • 02 Sportsman 500 H.O.Freedom
  • 2003 Sportsman 400
  • 2003 Sportsman 500 H.O.
  • 2003 Sportsman Ducks Unlimited Special Edition (DUSE)
  • 03 Sportsman Remington Special Edition (RSE)
  • 03 Sportsman 400
  • 03 Sportsman 400 Desert
• This Manual Covers:
  • General Information
  • Troubleshooting
  • Lubrication Maintenance And Tune-Up
  • Engine Top End
  • Engine Lower End
  • Fuel System
  • Cooling Systems
  • Clutch/Drive Belt System
  • Transmission
  • Front Drive System
  • Electrical System
  • Front Suspension And Steering
  • Rear Suspension
  • Brakes
  • Body
  • 2001-2003 Service Information
  • Index
  • Wiring Diagrams
  • Maintenance
  • Engine
  • Carburetion
  • Clutching
  • Final drive
  • Body and steering
  • Transmission
  • Brakes
  • Electrical
• File Format: PDF
• Compatible: All Versions of Windows & Mac
• Language: English
• Requirements: Adobe Reader

All pages are printable, allowing you to easily reference the manual in your garage or workshop. By following the step-by-step instructions, these manuals enable repairs at any skill level, ultimately saving you money. Customer satisfaction is always guaranteed!