This Service Repair Manual covers the 1996-2003 Polaris ATV Sportsman Xplorer 500 models. It is a comprehensive guide containing high-quality diagrams and instructions for servicing and repairing your vehicle. Whether you are a professional mechanic or a DIY enthusiast, this manual is essential for maintaining your ATV.
The manual includes information on troubleshooting, lubrication, maintenance, tune-up, engine components, fuel system, cooling systems, clutch/drive belt system, transmission, front and rear drive systems, electrical system, suspension, brakes, body, and more. Additionally, it provides service information for the years 2001-2003, index, wiring diagrams, and maintenance details for various components such as the engine, carburetion, clutching, final drive, body, steering, transmission, brakes, and electrical system.
It is available in PDF format, compatible with all versions of Windows and Mac, and can be viewed using Adobe Reader. The manual is instantly accessible, allowing you to save on postage and packaging costs. Every page is printable, making it convenient for referencing during repairs and maintenance.
Model coverage includes:
1996 Sportsman 500
1997 Sportsman 500
1997 Xplorer 500
1998 Sportsman 500
1998 Worker 500
1999 Sportsman 500
1999 Worker 500
1999 Sportsman 500 RSE
2000 Sportsman 500
2000 Worker 500
2000 Sportsman 500 RSE
2000 Sportsman 500 Remington Special Edition (Camouflage color scheme)
2001 Sportsman 400
2001 Sportsman 500 DUSE
2001 Sportsman 500 H.O.
2001 Sportsman 500 HO
2002 Sportsman 400
2002 Worker 400 (International)
2002 Sportsman 400 ASEI
2002 Sportsman 400 DUSE
2002 Sportsman 500 H.O.
2002 Worker 500 (International)
2002 Sportsman 500 RSEl
2002 Sportsman 500 DUSE1
2002 Sportsman 500 H.O. Desert
2002 Sportsman 500 H.O. Freedom
2003 Sportsman 400
2003 Sportsman 500 H.O.
2003 Sportsman Ducks Unlimited Special Edition (DUSE)
