1996 - 2003 Polaris Sportsman 400 and 500 Service Manual
ATVs are the ideal machines for maintenance and repair at home due to their reliable design, relatively simple construction, and ease of repair. Whether you are a professional mechanic or a DIY enthusiast, having a quality service manual specific to your ATV is essential for identifying its parts and assisting you during routine maintenance and repair.
Scheduled ATV maintenance should occur approximately every 10, 25, 50, 100, and 300 hours. This routine maintenance includes changing the oil, inspecting various components such as the shift linkage, steering, suspension, coolant system, fuel system, drive belts, and engine mounts, as well as changing the spark plugs and replacing the fuel and air filters.
Performing routine maintenance on your ATV at home provides several benefits. It is cost-effective, prolongs the life of your ATV, and enhances your understanding of its working components.
Even with diligent routine maintenance, ATVs may require periodic repairs. Having access to service manuals and parts catalogues makes ATV engine repair easier. With the right resources at hand, you can save money and prolong the life of your ATV engine.
This service manual contains 497 pages in English format, enabling you to print only what you need. Its contents include periodic maintenance, component inspection, lubricants, fuel system and air intake, engine, transmission, cooling system, final drive, electrical and ignition system including wiring diagrams, suspension, and brake system. It also includes information unique to 2001 and on models, including the Sportsman 400.
