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1999 Polaris Sportsman 500 Parts Manual

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What's Inside

Description

Reviews

Q&A

OEM-Level Service Instructions

Step-by-step procedures written for your exact model.

Diagnostic & Troubleshooting Flowchart

Pinpoint faults fast without guesswork.

Wiring Schematics & Technical Diagram

Full electrical and mechanical layouts.

Technical Specs, Torque Values & Part Numbers

Every measurement you need for the job.

Disassembly, Maintenance & Repair Procedure

Complete teardown and rebuild guides.

The 1999 Polaris Sportsman 500 Parts Manual is essential for both professional mechanics and DIY enthusiasts. With its 78 pages in English format, this manual provides detailed information on various components of the ATV, enabling you to print only what you need. The contents include the following topics with exploded diagrams and part number lists:

  • SPECIFICATIONS
  • FRONT CAB
  • REAR CAB and SEAT
  • REAR RACK MOUNTING
  • DECALS
  • FRONT RACK and BUMPER MOUNTING
  • ENGINE MOUNTING
  • COOLING SYSTEM
  • EXHAUST SYSTEM
  • FUEL TANK
  • OIL TANK
  • AIR BOX
  • FRONT DRIVE
  • FRONT TIGHTENER
  • FRONT STRUT
  • CV JOINT BTB
  • FRONT WHEEL
  • FRONT BRAKE
  • CONTROLS -- THROTTLE ASM./CABLE
  • CONTROLS - MASTER CYLINDER/BRAKE LINE
  • STEERING POST
  • HANDLEBAR and HEADLIGHT POD
  • A--ARM/STRUT MOUNTING
  • CENTER TIGHTENER
  • SWING ARM/SHOCK MOUNTING
  • DRIVE CLUTCH
  • DRIVEN CLUTCH
  • CLUTCH COVER
  • GEARCASE/BRAKE and CHAIN COVER MOUNTING
  • REAR BRAKE
  • REAR WHEEL DRIVE
  • ELECTRICAL/TAILLIGHT
  • GEARCASE
  • GEAR SELECTOR
  • PISTON and CRANKSHAFT
  • CRANKCASE and CYLINDER
  • RECOIL STARTER
  • CARBURETOR
  • OIL PUMP
  • MAGNETO
  • STARTING MOTOR
  • TOOL KIT
  • PART NUMBER INDEX

These manuals are useful for both professional mechanics and DIY enthusiasts, providing valuable insights into the maintenance and repair of your ATV. Whether it's routine maintenance or periodic repairs, having a quality parts manual specific to your ATV will help you identify the parts and assist you during maintenance and repair, ultimately saving you money and prolonging the life of your ATV engine.

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