2000 - 2003 Polaris Sportsman Xplorer 500 400 4WD ATV Workshop Factory Service Repair Manual

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This manual is the official guide for repairing and maintaining your vehicle, including tune-ups, lubrication, and major engine or transmission rebuilds.

It offers accurate and detailed technical instructions, along with friendly and easy-to-follow charts and diagrams suitable for both professional mechanics and those with basic mechanical knowledge.

The manual includes OEM specifications such as torque, fuel pressure charts, electrical and connectors data, compression ranges, minimum and maximum tolerances, parts numbers, and paint codes, among other essential information.

All repair procedures in this manual are presented in a step-by-step format, providing a sequential and organized approach.

It serves as a handy reference for mechanics, offering comprehensive explanations for disassembly, repair, assembly, and inspections.

Each chapter is accompanied by exploded diagrams before the disassembly section, aiding in the identification of correct disassembly and re-assembly procedures.

It is a valuable resource for both professional mechanics and DIY enthusiasts.

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