This 2000-2008 MerCruiser repair manual is designed to provide comprehensive service and maintenance information for the 496 CID / 8.1L gasoline engine. It caters to the needs of professional technicians as well as do-it-yourself mechanics. The manual is particularly useful for individuals with a basic understanding of electrical and mechanical concepts.
It covers a range of models, including the 2000-2008 D1.7L DTI with serial numbers 0M055001 and above, encompassing all sterndrive D1.7L DTI In-Line Diesel engines manufactured during this period.
The manual is structured as follows:
SECTION 1 - Important Information
A - General Information
B - Maintenance
C - Troubleshooting
SECTION 2 - Removal and Installation
A - MCM (Sterndrive) Models
SECTION 3 - Engine
A - D1.7L DTI Engine Mechanical
SECTION 4 - Electrical System
A - Starting System
B - Charging System
C - Glow Plug System
D - Instrumentation
E - Wiring Diagrams
SECTION 5 - Fuel System
A - Fuel Filter
B - Fuel Injectors
C - Injection Pump
SECTION 6 - Cooling System
A - Closed Cooling
SECTION 7 - Intake and Exhaust System
A - Intercooler
B - Exhaust
C - Turbocharger
SECTION 8
A - Power Steering System
This manual provides step-by-step guidance for maintenance and repair, including part removal, disassembly, cleaning, assembly, and installation procedures. It also features illustrations, diagrams, and specifications to facilitate the repair process. Additionally, an advanced troubleshooting guide is included to diagnose and address any issues.
For those seeking access to the manual, a simple click and payment will provide instant access to the comprehensive repair manual, which can be stored on a computer indefinitely for future reference. The manual is model and year specific, ensuring precise and relevant information without the need for special viewing software. It is a safe and reliable resource for all maintenance and repair needs.
