This service manual #31 is designed for the 2001-2006 MerCruiser 5.0L, 5.7L & 6.2L engines and is suitable for both professional technicians and do-it-yourself mechanics. It provides essential information for individuals with basic knowledge in electrical and mechanical concepts. The manual covers carbureted and MPI models, including detailed outlines for various systems such as engine, electrical, fuel, cooling, exhaust, drives, power steering, and water flow diagrams.
It offers step-by-step guidance for maintenance and repair, including part removal, disassembly, cleaning, assembly, and installation procedures. The manual also includes illustrations, diagrams, specifications, and an advanced troubleshooting guide to diagnose and correct any problem.
Service Manual #31 Outline:
Section 1 - Important Information
A - General Information
B - Maintenance
C - Troubleshooting
D - California Emissions Information
Section 2 - Removal and Installation
A - MCM Models
B - MIE Models
Section 3 - Engine
A - Engine Mechanical
Section 4 - Electrical System
A - Starting System
B - Carbureted Ignition System
C - MPI Ignition System
D - Charging System
E - Instrumentation
Section 5 - Fuel System
A - Carbureted Fuel System
B - MPI Fuel System Excluding Scorpion Models
C - Scorpion Fuel System
Section 6 - Cooling System
A - All Models
B - Seawater Cooled Models
C - Closed Cooled Models
Section 7 - Exhaust System
A - Manifolds, Elbows, And Risers For Wet Joint
B - Dry Joint Identification
C - Manifolds And Elbows With Dry Joint
D - Cold Riser With Dry Joint
E - Warm Riser With Dry Joint
F - Collectors
Section 8 - Drives
A - Velvet Drive In-Line And V-Drive Transmission
B - Velvet Drive 5000 Series Transmission
C - ZF/Hurth 630 And 800 Series Transmission
D - ZF Marine/Hurth 45C In-Line Transmission
Section 9 - Power Steering
A - Power Steering Pump
Section 10 - Water Flow Diagrams
A - General Information
B - Seawater Cooled Carbureted Models
C - Seawater Cooled MPI Models
D - Closed Cooled Carbureted Models
E - Closed Cooled MPI Models
Upon purchase, the manual is instantly accessible and includes detailed repair procedures, pictures, illustrations, diagrams, troubleshooting, and specifications. It is model and year specific, and no special software is required to view the manual. The manual is 100% safe to download and use.
