2004 Polaris Ranger TM Parts Manual

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2004 Polaris Ranger TM Parts Manual for Model RANGER TM A04RB63AA.

ATVs are the ideal machine for maintenance and repair at home due to their reliable design, relatively simple construction, and ease of repair. Whether you are a professional mechanic or a DIY enthusiast, having a quality parts manual specific to your ATV is essential for routine maintenance and repairs. Scheduled ATV maintenance, including changing the oil, inspecting various systems, and replacing filters, is crucial for ensuring reliable use over many years.

Performing routine maintenance at home provides several benefits, including cost-effectiveness, prolonged ATV life, and a better understanding of the working components. Access to service manuals and parts catalogues makes ATV engine repair easier, especially if you have been conducting your own routine maintenance. This 50-page manual in English format provides exploded diagrams and part number lists for easy reference, enabling you to print only what you need.

The manual covers a wide range of topics, including specifications, mounting, cooling system, exhaust system, fuel and oil tanks, drive components, brakes, controls, steering, electrical system, and engine components. With this comprehensive manual, you can identify the parts of your ATV and confidently perform routine maintenance and necessary repairs, ultimately saving money and prolonging the life of your ATV engine.

  • SPECIFICATIONS
  • FRONT CAB, REAR CAB and SEAT
  • REAR RACK MOUNTING
  • DECALS
  • FRONT RACK and BUMPER MOUNTING
  • ENGINE MOUNTING
  • COOLING SYSTEM
  • EXHAUST SYSTEM
  • FUEL TANK
  • OIL TANK
  • AIR BOX
  • FRONT DRIVE
  • FRONT TIGHTENER
  • FRONT STRUT
  • CV JOINT BTB
  • FRONT WHEEL
  • FRONT BRAKE
  • CONTROLS -- THROTTLE ASM./CABLE
  • CONTROLS MASTER CYLINDER/BRAKE LINE
  • STEERING POST
  • HANDLEBAR and HEADLIGHT POD
  • A--ARM/STRUT MOUNTING
  • CENTER TIGHTENER
  • SWING ARM/SHOCK MOUNTING
  • DRIVE CLUTCH
  • DRIVEN CLUTCH
  • CLUTCH COVER
  • GEARCASE/BRAKE and CHAIN COVER MOUNTING
  • REAR BRAKE
  • REAR WHEEL DRIVE
  • ELECTRICAL/TAILLIGHT
  • GEARCASE
  • GEAR SELECTOR
  • PISTON and CRANKSHAFT
  • CRANKCASE and CYLINDER
  • RECOIL STARTER
  • CARBURETOR
  • OIL PUMP
  • MAGNETO
  • STARTING MOTOR
  • TOOL KIT
  • PART NUMBER INDEX
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