Get instant access to the 2004 Polaris Sportsman 500 H.O. Parts Manual, a comprehensive guide for professional mechanics and DIY enthusiasts. This manual, available in PDF format, is compatible with all versions of Windows and Mac, and requires Adobe Reader for viewing.
A-ARM / STRUT MOUNTING
AIR BOX
BUMPER MOUNTING
CALIPER, REAR
CARBURETOR
CLUTCH COVER
CONTROLS -- MASTER CYLINDER/BRAKE LINE
CONTROLS -- THROTTLE ASM./CABLE
COOLING SYSTEM
CRANKCASE
CRANKSHAFT and PISTON
CYLINDER
DECALS
DRIVE CLUTCH
DRIVE SHAFT
DRIVEN CLUTCH
ELECTRICAL / TAILLIGHT
ENGINE MOUNTING
EXHAUST SYSTEM
FOOT PEDAL
FRAME MOUNTING
FRONT CAB
FRONT HOUSING
FRONT STRUT
FRONT WHEEL
FUEL PUMP
FUEL TANK
GEAR SELECTOR
GEARCASE
HANDLEBAR
HEADLIGHT POD
INTAKE and EXHAUST
MAGNETO
MASTER CYLINDER, REAR
OIL FILTER
OIL PUMP
OIL TANK
PROP SHAFT
RACK MOUNTING, FRONT
REAR CAB and SEAT
REAR DRIVE SHAFT
REAR RACK MOUNTING
REAR SUSPENSION
REAR WHEEL DRIVE
RECOIL STARTER
STARTING MOTOR
STEERING POST
TOOL KIT
WATER PUMP
This Parts Manual features illustrations for reference to replacement parts only and is not intended for assembly. Purchase with confidence and get full value for your money!
