2004 Polaris Sportsman 500 H.O. Parts Manual - INSTANT (2.1 MB) !!

Get instant access to the 2004 Polaris Sportsman 500 H.O. Parts Manual, a comprehensive guide for professional mechanics and DIY enthusiasts. This manual, available in PDF format, is compatible with all versions of Windows and Mac, and requires Adobe Reader for viewing.

• A-ARM / STRUT MOUNTING
• AIR BOX
• BUMPER MOUNTING
• CALIPER, REAR
• CARBURETOR
• CLUTCH COVER
• CONTROLS -- MASTER CYLINDER/BRAKE LINE
• CONTROLS -- THROTTLE ASM./CABLE
• COOLING SYSTEM
• CRANKCASE
• CRANKSHAFT and PISTON
• CYLINDER
• DECALS
• DRIVE CLUTCH
• DRIVE SHAFT
• DRIVEN CLUTCH
• ELECTRICAL / TAILLIGHT
• ENGINE MOUNTING
• EXHAUST SYSTEM
• FOOT PEDAL
• FRAME MOUNTING
• FRONT CAB
• FRONT HOUSING
• FRONT STRUT
• FRONT WHEEL
• FUEL PUMP
• FUEL TANK
• GEAR SELECTOR
• GEARCASE
• HANDLEBAR
• HEADLIGHT POD
• INTAKE and EXHAUST
• MAGNETO
• MASTER CYLINDER, REAR
• OIL FILTER
• OIL PUMP
• OIL TANK
• PROP SHAFT
• RACK MOUNTING, FRONT
• REAR CAB and SEAT
• REAR DRIVE SHAFT
• REAR RACK MOUNTING
• REAR SUSPENSION
• REAR WHEEL DRIVE
• RECOIL STARTER
• STARTING MOTOR
• STEERING POST
• TOOL KIT
• WATER PUMP

This Parts Manual features illustrations for reference to replacement parts only and is not intended for assembly. Purchase with confidence and get full value for your money!