2012 Arctic Cat 700 Diesel SD ATV service and repair manual

Service manual for the 2012 Arctic Cat 700 diesel SD ATVs.

• General Information...................................................... 2
• General Specifications................................................ 2
• Torque Specifications ................................................. 2
• Torque Conversions (ft-lb/N-m)................................... 4
• Break-In Procedure .................................................... 4
• Fuel - Oil - Lubricant ................................................... 4
• Genuine Parts............................................................. 5
• Preparation For Storage ............................................. 5
• Preparation After Storage........................................... 5
• Periodic Maintenance/Tune-Up.................................... 7
• Periodic Maintenance Chart ....................................... 7
• Air Filter ...................................................................... 8
• Valve Clearance ......................................................... 9
• Muffler/Spark Arrester ................................................ 9
• Adjusting Throttle Cable ............................................. 9
• Engine RPM (Idle) .................................................... 10
• Engine Oil - Filter...................................................... 10
• Transmission Lubricant............................................. 11
• Front Differential/Rear Drive Lubricant ..................... 11
• Tires ......................................................................... 12
• Driveshaft/Coupling .................................................. 12
• Injector Timing.......................................................... 12
• Lights ........................................................................ 12
• Shift Lever ................................................................ 13
• Frame/Welds/Racks ................................................. 14
• Hydraulic Brake Systems ......................................... 14
• Burnishing Brake Pads ............................................. 15
• Coolant ..................................................................... 16
• Checking/Replacing V-Belt ....................................... 16
• Fuel Filter.................................................................. 18
• Engine/Transmission.................................................. 19
• Removing Engine/Transmission ............................... 20
• Top-Side Components .............................................. 24
• Left-Side Components.............................................. 52
• Right-Side Components ........................................... 58
• Center Components ................................................. 73
• Installing Engine/Transmission ................................. 86
• Troubleshooting ........................................................ 92
• Fuel/Lubrication/Cooling............................................ 94
• Diesel Fuel Injection System .................................... 94
• Lift Pump .................................................................. 94
• Unit Injectors............................................................. 95
• Injector Timing.......................................................... 95
• Fuel Filter.................................................................. 95
• Fuel Solenoid Assembly ........................................... 95
• Fuel Tank.................................................................. 96
• Fuel/Vent Hoses ....................................................... 96
• Oil Filter/Oil Pump .................................................... 96
• Testing Oil Pump Pressure ....................................... 97
• Liquid Cooling System.............................................. 97
• Radiator .................................................................... 97
• Hoses/Thermostat .................................................... 98
• Fan ........................................................................... 99
• Water Pump.............................................................. 99
• Troubleshooting ........................................................ 99
• Electrical System ...................................................... 100
• Battery .................................................................... 100
• Testing Electrical Components ............................... 101
• Switches ................................................................. 101
• Accessory Receptacle/Connector.......................... 101
• Brakelight Switch (Auxiliary)................................... 101
• Brakelight Switch (Handlebar Control) ................... 102
• Cooling Fan Switch ................................................ 102
• Engine Coolant Temperature (ECT) Switch/
  Thermistor ........................................................... 103
• Glow Plug Controller/Relay .................................... 103
• Fan Motor............................................................... 104
• Fuse Block/Power Distribution Module................... 104
• Speed Sensor ........................................................ 105
• Ignition Switch........................................................ 105
• Handlebar Control Switches .................................. 106
• Drive Select Switch ................................................ 106
• Front Drive/Differential Lock Actuator .................... 107
• Starter/Starter Solenoid ......................................... 107
• Starter Relay .......................................................... 108
• Alternator/Regulator............................................... 108
• Headlights .............................................................. 109
• Taillight - Brakelight ................................................ 110
• Fuel Solenoid ......................................................... 110
• Troubleshooting...................................................... 111
• Drive System/Brake System.....................................112
• Front Drive Actuator ............................................... 112
• Front Differential..................................................... 113
• Drive Axles............................................................. 126
• Rear Gear Case..................................................... 128
• Hub ........................................................................ 129
• Hydraulic Brake Caliper ......................................... 130
• Troubleshooting Drive System ............................... 133
• Troubleshooting Brake System .............................. 134
• Suspension................................................................135
• Shock Absorbers.................................................... 135
• Front A-Arms.......................................................... 136
• Rear A-Arms .......................................................... 138
• Wheels and Tires ................................................... 139
• Troubleshooting...................................................... 141
• Steering/Frame/Controls ..........................................142
• Steering Post/Tie Rods .......................................... 142
• Handlebar Grip....................................................... 144
• Hand Brake Lever/Master Cylinder Assembly........ 144
• Throttle Control ...................................................... 145
• Shift Lever .............................................................. 146
• LCD Gauge ............................................................ 146
• Steering Knuckles .................................................. 147
• Measuring/Adjusting Toe-In ................................... 148
• Front Rack.............................................................. 150
• Front Bumper Assembly......................................... 150
• Front Body Panel/Side Panels................................ 150
• Footrests ................................................................ 153
• Belly Panel ............................................................. 153
• Exhaust System..................................................... 153
• Rear Body Panel/Rack........................................... 154
• Adjusting Headlight ................................................ 155
• Taillight Assembly................................................... 155
• Seat........................................................................ 155
• Troubleshooting...................................................... 156

Bookmarked chapters for easy navigation allowing you to identify exact repair service procedures in the quickest time possible.

Notes, cautions and warnings throughout each chapter pinpoint critical service information.

Numbered instructions guide you through every repair procedure in a step-by-step fashion.

Bold figured numbers help you quickly match illustrations with instructions.

Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.

Numbered table of contents easy to use so that you can find the information you need fast.

Manual Language: English

File Format: .PDF

File Delivery: Instant

Pages: 157

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