ALLIED W8L 2011 TOWING WINCH Workshop Service Manual
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Description
Product Reviews
Q&A
The ALLIED W8L 2011 Towing Winch Workshop Service Manual provides comprehensive information for the repair and maintenance of the towing winch. This manual includes detailed sections covering various aspects of the winch, making it a valuable resource for both professional mechanics and DIY enthusiasts.
Section 1: General
Introduction
Description
Unit Identification
Serial Number Codes
Nameplate
Warning and Maintenance Decals
Gear Train
Operation and Control
Power Controls
Electronic Controls
Description of Operations
Capacities & Specifications
Recommended Oil List
Winch Drum Line Capacity
Winch Oil Capacity
Winch Weight
Torque Specifications
Hydraulic Specifications
Section 2: Power/Cable Controls
Hydraulic System
Forward & Reverse Clutches
Oil Brake
Hydraulic Control Valve
Hydraulic Control Relief Valve
Hydraulic Pump
Accumulators
Accumulator Valve
Check Valve
Cooling Oil Relief Valve
Sequence of Operation
Service
Maintenance Points
Maintenance Schedule
Checks Before Operation
Checks During Operation
Checks and Adjustments
Control Cable Adjustments
FREESPOOL Cable Adjustments
Hydraulic System Pressure Checks
Preparation
Pressure Gauges
Brake Pressure Check
Cooling Oil Pressure Check
Accumulator Pressure Check
Forward Clutch Pressure Check and Forward Modulator Valve Check
Reverse Clutch Pressure Check and Reverse Modulator Valve Check
Control Valve Spool Travel Check
Hydraulic Systems Pressure Tests Chart
Troubleshooting
Troubleshooting Analysis Check Chart
Troubleshooting Analysis Check Chart for FREESPOOL Option
Section 3: Electronic Controls
Hydraulic System
Valve Manifold Assembly and Hydraulic Schematic
Relief Valve
Forward & Reverse Clutches
Oil Brake
Hydraulic Pump
Accumulator Valve
Check Valve
Sequence of Operation
Electronic Control Module
LED States For Various Functions
Input / Output Functions
Electronic Control Program Diagram
DVC10 Electronic Schematic
Service
Maintenance Points
Maintenance Schedule
Checks Before Operation
Checks During Operation
Joystick Detent Force Adjustment
Hydraulic System Pressure Check
Preparation
Pressure Gauges
Brake Pressure Check
Cooling Oil Pressure Check
Accumulator Pressure Check
Forward Clutch Pressure Check
Reverse Clutch Pressure Check
Hydraulic System Pressure Test Chart
Troubleshooting
Troubleshooting Analysis Check Chart for Operators
Troubleshooting Analysis Check Chart for Service Personnel
Troubleshooting Chart for Electronic Control Module
Interfacing with the Electronic Control Module
DVC Controller Goes into Programming Mode When Powered On
Re-Commissioning DVC Master Modules
Section 4: Repairs
General
Winch Removal
Winch Disassembly
General Gear Arrangement
PTO Shaft Removal & Disassembly
Oil Brake Removal & Disassembly
Hydraulic Pump Removal & Disassembly
Pump Disassembly
Pump Inspection
Pump Gear
Pump Front & Backplates
Pump Body
Clutch Shaft Removal & Disassembly
Repair of Reverse Clutch Gear
Oil Clutch Disassembly
Brake Shaft Removal
Intermediate Shaft Removal
Non-Freespool
Freespool
Drum Shaft & Drum Removal
Winch Assembly
Visual Inspection
Drum Shaft & Drum Installation
Intermediate Shaft Installation
Non-Freespool
Freespool
Brake Shaft Installation
Oil Clutch Reassembly
Clutch Shaft Reassembly & Installation
Repair of Reverse Clutch Gear
Hydraulic Pump Reassembly & Installation
Oil Brake Reassembly & Installation
PTO Shaft Reassembly & Installation
Winch Installation
Special Tools
This manual also includes troubleshooting guides and detailed repair procedures, making it an essential reference for maintaining and repairing the ALLIED W8L 2011 Towing Winch.
