ALLISON AT 540 542 543 545 1542 1545 Gearbox Workshop Manual

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Description

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This workshop service repair manual is designed for the ALLISON AT 540, AT 542, AT 543, AT 545, AT 1542P, and AT 1545P(N) automatic transmissions.

Applicable vehicle models:

  • AT 540 transmission
  • AT 542(N)(R)(NFE) transmission
  • AT 543 transmission
  • AT 545(N)(R) transmission
  • AT 1542P transmission
  • AT 1545P(N) transmission

Contents:

  • General information
  • Scope of manual
  • Supplementary information
  • Description and operation
  • Mounting
  • Input drive
  • Transmission housing
  • Torque converter assembly
  • Lockup clutch
  • Oil pump assembly
  • Forward clutch and turbine shaft
  • Planetary gear unit
  • Speedometer drive
  • Speed sensor wheel
  • Governor
  • Modulator
  • Vacuum modulator
  • Mechanical modulator
  • Electric modulator
  • Oil pan and filter
  • Hydraulic retarder
  • Main control valve assembly
  • Hydraulic system
  • System functions
  • Preventive maintenance
  • Disassembly of transmission
  • Rebuild of subassemblies
  • Wear limit data
  • Spring data
  • Troubleshooting

This comprehensive manual provides detailed exploded views and step-by-step procedures with illustrations, making it useful for professional mechanics and DIY enthusiasts alike. It is fully printable, allowing for easy access to the necessary information for repairs, maintenance, and servicing.

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