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Arctic Cat 650 ATV Service And Repair Manual 2012
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Arctic Cat 650 ATV Service And Repair Manual
Covers: 2012
Service manual for the 2012 Arctic Cat 650 model ATVs. Manual is broken down into the following sections:
Notes, cautions and warnings throughout each chapter pinpoint critical service information. Numbered instructions guide you through every repair procedure in a step-by-step fashion.
Bold figured numbers help you quickly match illustrations with instructions.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.
Covers: 2012
Service manual for the 2012 Arctic Cat 650 model ATVs. Manual is broken down into the following sections:
- General Information ............................................................. 2
- General Specifications............................................................ 2
- Torque Specifications ............................................................. 3
- Torque Conversions (ft-lb/N-m)............................................... 4
- Break-In Procedure ................................................................ 4
- Gasoline - Oil - Lubricant........................................................ 4
- Genuine Parts......................................................................... 5
- Preparation For Storage ......................................................... 5
- Preparation After Storage....................................................... 6
- Periodic Maintenance .......................................................... 7
- Periodic Maintenance Chart ................................................... 7
- Lubrication Points ................................................................... 8
- Air Filter .................................................................................. 8
- Valve/Tappet Clearance.......................................................... 9
- Testing Engine Compression................................................ 10
- Spark Plug............................................................................ 10
- Liquid Cooling System.......................................................... 11
- Muffler/Spark Arrester .......................................................... 11
- Adjusting Throttle Cable ....................................................... 11
- Adjusting Engine RPM (Idle) ................................................ 12
- Engine/Transmission Oil - Filter ........................................... 12
- Front Differential/Rear Drive Lubricant ................................. 13
- Tires...................................................................................... 13
- Driveshaft/Coupling .............................................................. 14
- Nuts/Bolts/Cap Screws......................................................... 14
- Ignition Timing ...................................................................... 14
- Lights .................................................................................... 14
- Shift Lever............................................................................. 16
- Frame/Welds/Racks.............................................................. 16
- Hydraulic Brake Systems...................................................... 16
- Burnishing Brake Pads ......................................................... 18
- Checking/Replacing V-Belt .................................................. 18
- Engine/Transmission.......................................................... 21
- Troubleshooting .................................................................... 22
- Removing Engine/Transmission ........................................... 24
- Top-Side Components .......................................................... 25
- Removing Top-Side Components......................................... 26
- Servicing Top-Side Components .......................................... 29
- Installing Top-Side Components........................................... 36
- Left-Side Components.......................................................... 39
- Removing Left-Side Components......................................... 40
- Servicing Left-Side Components.......................................... 42
- Installing Left-Side Components........................................... 44
- Right-Side Components ....................................................... 46
- Removing Right-Side Components ...................................... 46
- Servicing Right-Side Components........................................ 49
- Installing Right-Side Components ........................................ 50
- Center Crankcase Components ........................................... 52
- Separating Crankcase Halves .............................................. 52
- Disassembling Crankcase Half............................................. 53
- Servicing Center Crankcase Components ........................... 54
- Assembling Crankcase Half.................................................. 59
- Joining Crankcase Halves .................................................... 61
- Installing Engine/Transmission ............................................. 62
- Fuel/Lubrication/Cooling .................................................... 64
- Electronic Fuel Injection ....................................................... 64
- Throttle Body ........................................................................ 64
- Throttle Cable Free-Play....................................................... 64
- Gas Tank .............................................................................. 65
- Oil Filter/Oil Pump ................................................................ 66
- Testing Oil Pump Pressure ................................................... 66
- Liquid Cooling System ..........................................................67
- Electric Fuel Pump/Fuel Level Sensor ..................................69
- Troubleshooting.....................................................................71
- Electrical System................................................................72
- Electrical Connections...........................................................72
- Battery...................................................................................72
- RPM Limiter ..........................................................................73
- Testing Electrical Components..............................................73
- Accessory Receptacle/Connector .........................................73
- Brakelight Switch (Pressure) .................................................73
- Fan Motor ..............................................................................74
- Fuse Block/Power Distribution Module..................................75
- Ignition Coil ...........................................................................75
- Speed Sensor .......................................................................76
- Ignition Switch.......................................................................77
- Handlebar Control Switches..................................................77
- Front Drive Selector Switch...................................................78
- Front Drive Selector Actuator ................................................78
- Gear Position Switch .............................................................78
- Stator Coil .............................................................................79
- Starter Relay .........................................................................79
- Starter Motor .........................................................................80
- Electronic Control Unit (ECU) ...............................................80
- Regulator/Rectifier ................................................................80
- Lights.....................................................................................81
- Ignition Timing.......................................................................82
- Tilt Sensor .............................................................................82
- Throttle Position Sensor (TPS)..............................................83
- Diagnostic Trouble Codes (DTC) ..........................................85
- Troubleshooting.....................................................................87
- Drive System ......................................................................88
- Front Drive Actuator ..............................................................88
- Front Differential....................................................................89
- Drive Axles ............................................................................99
- Rear Gear Case..................................................................101
- Hub......................................................................................101
- Hand Brake Lever/Master Cylinder Assembly.....................102
- Hydraulic Brake Caliper.......................................................102
- Troubleshooting Drive System.............................................105
- Troubleshooting Brake System............................................106
- Suspension.......................................................................107
- Shock Absorbers.................................................................107
- Front A-Arms.......................................................................107
- Rear A-Arms .......................................................................108
- Wheels and Tires ................................................................109
- Troubleshooting...................................................................110
- Steering/Frame/Controls ..................................................111
- Steering Post/Tie Rods .......................................................111
- LCD Gauge .........................................................................112
- Handlebar Grip....................................................................113
- Throttle Control ...................................................................113
- Steering Knuckles ...............................................................114
- Measuring/Adjusting Toe-Out..............................................116
- Front Rack...........................................................................116
- Front Bumper Assembly (acprc)................................................117
- Front Body Panel/Fender ....................................................117
- Exhaust System..................................................................118
- Rear Body Panel/Rack ........................................................119
- Seat.....................................................................................120
- Troubleshooting...................................................................121
Notes, cautions and warnings throughout each chapter pinpoint critical service information. Numbered instructions guide you through every repair procedure in a step-by-step fashion.
Bold figured numbers help you quickly match illustrations with instructions.
Detailed illustrations, exploded diagrams, drawings and photos guide you through every service repair procedure.