This manual set consists of two portions: the CASE CX160 CX160LC CRAWLER EXCAVATOR SERVICE REPAIR MANUAL and the ISUZU 4BG1T ENGINE SERVICE REPAIR MANUAL.
The Service Manual contains detailed information, diagrams, actual real photo illustrations and schemes, which provide complete step-by-step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. This manual offers all the information needed for repairing your machine. The information in this manual will enable you to find trouble and understand how to repair and maintain your machine without going into service. In addition to space savings, the benefit of having files instead of a hard-printed manual is that you can use the Search feature in Acrobat to find just what you're looking for and print out the exact pages you need, or the entire manual. Immediate access is possible after payment. If you would like to purchase this service manual, select INSTANT FORMAT.
MOUNTED ENGINE: ISUZU 4BG1T
Serial numbers: ALL
File Format: PDF
Pages: 802
Size: 145Mb
Manual Language: English
CASE CX160 CX160LC CRAWLER EXCAVATOR SERVICE REPAIR MANUAL CONTENTS:
GENERAL INFORMATION
Safety, general information and standard torque data
General specifications and special torque setting
ENGINE
Removal and installation of the engine
Radiator and oil-cooler
Engine specifications
Disassembly and assembly of the engine
FUEL SYSTEM
Fuel tank
Fuel engine system
ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting
Inspection and maintenance of batteries and connecting a booster battery
Main and engine electronic control boxes
UNDERCARRIAGE
Removal and installation of tracks
Rollers
Sprocket
Idler wheel and tension shock absorber
DRIVE TRAIN
Drive motor and final drive transmission removal and installation
Drive motor and final drive transmission disassembly and assembly
Swing reduction gear, removal and installation
Swing reduction gear, disassembly and assembly
UNDERCARRIAGE HYDRAULICS
UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the vacuum pump and bleeding the components
Specifications, troubleshooting, checks and hydraulic pressure settings
Hydraulic reservoir removal and installation
Main and pilot pumps, removal and installation
Main hydraulic control valve, removal and installation
Attachment cylinders, removal and installation
Hydraulic swivel, removal and installation
Pilot blocs, removal and installation
Swing motor, removal and installation
Main hydraulic pump, disassembly and assembly
Main hydraulic control valve, disassembly and assembly
Attachment cylinders, disassembly and assembly
Hand control levers, disassembly and assembly
Foot control levers, disassembly and assembly
Six-solenoid valves, disassembly and assembly
Caution valve, disassembly and assembly
Safety valve
Hydraulic swivel, disassembly and assembly
Swing motor, disassembly and assembly
Hydraulic functions
UPPERSTRUCTURE
Upperstructure, turntable and counterweight
Boom, dipper and bucket
Seat and seat belt
Cab and cab equipment
Air conditioning troubleshooting
Air conditioning unit disassembly and assembly
Air conditioning servicing
Air conditioning components
Large format hydraulic and electrical schematics
ISUZU 4BG1T ENGINE SERVICE REPAIR MANUAL CONTENTS:
SECTION 1 General Information
SECTION 2 Maintenance
SECTION 3 Disassembly
SECTION 4 Inspection and repair
SECTION 5 Reassembly
SECTION 6 Cooling system
SECTION 7 Lubrication System
SECTION 8 Fuel system
SECTION 9 Troubleshooting
SECTION 10 Special tools
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