CASE CX800 Tier 3 Crawler Excavators Service Repair Manual

This is a comprehensive Service Repair Manual for the CASE CX800 Tier 3 Crawler Excavators. It contains detailed information about maintenance, assembly, disassembly, and servicing of your CASE CRAWLER EXCAVATORS.

Table of Contents:

• GENERAL INFORMATION
  • Safety, general information, and standard torque data
  • General specifications and special torque setting
• ENGINE
  • Radiator and engine, removal, and installation
  • Engine specifications
  • Disassembly and assembly of the engine
• FUEL SYSTEM
  • Fuel tank
  • Fuel engine system
• ELECTRICAL SYSTEM
  • Electrical system, electrical and electronic troubleshooting
  • Inspection and maintenance of batteries and connecting a booster battery
  • Main and engine electronic control boxes
• UNDERCARRIAGE
  • Removal and installation of tracks
  • Rollers
  • Sprocket
  • Idler wheel and tension shock absorber
• DRIVE TRAIN
  • Drive motor and final drive transmission removal and installation
  • Drive motor and final drive transmission disassembly and assembly
  • Swing reduction gear, removal and installation
  • Swing reduction gear, disassembly and assembly
• UNDERCARRIAGE HYDRAULICS
• UPPERSTRUCTURE HYDRAULICS
  • Depressurizing and decontaminating the hydraulic system, use of the vacuum pump and bleeding the components
  • Specifications, troubleshooting, checks, and hydraulic pressure settings
  • Hydraulic reservoir removal and installation
  • Main and pilot pumps, removal and installation
  • Main hydraulic control valve, removal and installation
  • Attachment cylinders, removal and installation
  • Hydraulic swivel, removal and installation
  • Pilot blocs, removal and installation
  • Swing motor, removal and installation
  • Main hydraulic pump, disassembly and assembly
  • Main hydraulic control valve, disassembly and assembly
  • Attachment cylinders, disassembly and assembly
  • Hand control levers, disassembly and assembly
  • Foot control levers, disassembly and assembly
  • Six-solenoid valves, disassembly and assembly
  • Caution valve, disassembly and assembly
  • Safety valve
  • Hydraulic swivel, disassembly and assembly
  • Swing motor, disassembly and assembly
  • Hydraulic functions
  • Fan motor, removal and installation
  • Fan motor, disassembly and assembly
  • Fan pump, removal, disassembly, assembly, and installation
  • Hydraulic component functions
• UPPERSTRUCTURE
  • Upperstructure, turntable, and counterweight
  • Boom, dipper, and bucket
  • Seat and seat belt
  • Cab and cab equipment
  • Air conditioning troubleshooting
  • Air conditioning unit disassembly and assembly
  • Air conditioning servicing
  • Air conditioning components
  • Removal and installation attachment, counterweight, and side frame
  • Large format hydraulic schematic
  • Large format electrical schematic

Model Specification: CASE CX800 Tier 3 Crawler Excavators

Language: English

Total Pages: 770

File Format: PDF

Requirements: Adobe Reader

ZOOM IN/OUT: YES

Printable: YES

Compatible: All Versions of Windows & Mac

This manual contains information and data specific to this model. It includes specs, diagrams, actual real photo illustrations, and schemes. These shop manuals are ideal for diagnosing, repairing, and maintaining CASE machinery.

All manuals are compatible with Windows 7, Vista 32 and 64, XP, ME, 98, NT, 2000, and work with Mac!

Instant access upon receipt of your payment. Find it, print it, use it, then dispose of it. Tons of pictures and diagrams at your fingertips! All pages are printable, so you can run off what you need and take it with you into the garage or workshop. Save money by doing your own repairs with these very easy to follow, step-by-step instructions!