CAT Diesel Forklift Truck: DP40, DPL40, DPL45, DPL50 Workshop Service Manual

Illustrated Factory Workshop Service Manual for CAT Diesel Forklift Truck.

• Original factory manuals for CAT Lift Trucks contain high-quality images, circuit diagrams, and instructions for operating, maintaining, and repairing your truck.
• Useful for both professional mechanics and DIY enthusiasts.
• All manuals are printable, without restrictions, and contain searchable text and bookmarks.
• Covered models: DP40, DPL40, DPL45, DPL50
• Language: English
• Contained Set of Manuals:
• Chassis and Mast Service manual, 404 Pages
• General: Serial number locations, dimensions, technical data
• Cooling system: Fan removal and installation, fan belt adjustment
• Electrical system: Console box, chassis electrical devices, care of the battery, schematic
• Power train: Removal and installation, clutches (dry type clutch, wet type clutch, pressure plate assembly, clutch booster, clutch master cylinder, clutch release cylinder, adjustment)
• Manual transmission: Description, suggestions for removal and installation, disassembly, inspection and repair, reassembly
• Powershift transmission: Torque converter, 1-speed transmission, control valve, automatic 2-speed transmission
• Front axle and reduction differential: Front tires, front axle, reduction and differential
• Rear axle: Rear axle, rear tires
• Brake system: Master cylinder, wheel brakes, brake booster
• Steering system: Steering gear, power cylinder, flow divider
• Hydraulic system: Tank, pump, control valve, lift and tilt cylinders, flow regulator valve, down safety valve
• Masts and forks: Dual-stage panoramic mast
• Troubleshooting: Service data, maintenance standards, periodic service chart, periodic replacement parts, lubrication instructions, special tools, inspection guide
• S6S Diesel Engine Service manual, 146 Pages
• General: Maintenance standards, special tools
• Overhaul instructions: Adjustments, bench test, performance tests
• Engine auxiliaries removal and installation
• Engine main parts: Inlet and exhaust system, lubrication system, cooling system, fuel system, electrical system
• Workshop tips