Chrysler Neon 1994 1995 1996 1997 1998 1999 Service Manual

This workshop service manual for the Chrysler Neon 1994-1999 is designed for mechanical technicians familiar with service procedures for BRP products. It covers repair and overhaul of the Chrysler Neon, assuming familiarity with general automobile practices. The manual includes instructions on components manufactured for the Chrysler Neon, as well as repairs of proprietary components with instructions from respective manufacturers. It provides reliable information and emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

The manual offers diagnostic and repair procedures, making it useful for both professional mechanics and DIY enthusiasts. It also includes specifications and procedures available in an authorized Chrysler dealer service department. Safety equipment and precautions are emphasized for those intending to perform maintenance and repairs on their Chrysler Neon, including the use of a torque wrench and special tools identified by their Chrysler Neon special tool number and illustrated.

Owning and referring to this manual will enable the Chrysler Neon owner to be better informed and more knowledgeable in performing repairs like a professional automotive technician. It contains all necessary instructions for any repair the Chrysler Neon may require, including tune-ups, maintenance, removal & install procedures, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly.

The content of the service manual depicts parts and/or procedures applicable to the particular product at the time of writing. It is available as a .PDF file for fast and free electronic delivery via email, and is printable in English.

• General Information
• Maintenance
• Lubrication
• Heating
• Ventilation
• Air Conditioning
• Suspension
• Front Suspension
• Rear Suspension
• Wheel
• Tire System
• Differential
• Driveline
• Drive Shaft
• Transfer Case
• Brakes
• Engine
• Engine Mechanical
• Engine Cooling
• Engine Fuel
• Engine Electrical
• Ignition System
• Starting
• Charging System
• Emissions
• Engine Exhaust
• Engine Lubrication
• Engine Speed Control System
• Clutch
• Cooling
• Electronic Control Modules
• Engine Systems
• Heated Systems
• Horn
• Ignition Control
• Instrument Cluster
• Lamps
• Power Systems
• Restraints
• Speed Control
• Transmission
• Exhaust System
• Body Structure
• Seats
• Security and Locks
• Air Bag System
• Exterior Trim
• Interior Trim
• Frame
• Bumpers
• Fuel System
• Steering
• Transmission and Transfer Case
• Tires
• Wheels
• Body
• Heating
• Air Conditioning
• Emissions Control
• Engine Removal
• Engine Installation
• Final Drive
• Electrical System

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drivebelt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• Engine valve clearance check - OHV engines
• Exhaust system check
• Fluid leak check
• Fluid level checks
• Front and rear brake pad/shoe check
• Front wheel alignment check
• Gearbox oil level check
• Handbrake check
• Hinge and lock check and lubrication
• HT lead, distributor cap
• ignition circuit check
• Ignition timing
• contact breaker gap (dwell angle) check
• Intensive maintenance
• Mixture adjustment check
• Road test
• Roadwheel security check
• Seat belt check
• Spark plug check
• Spark plug renewal
• Steering and suspension security check
• Throttle damper operation check
• Timing belt renewal
• Tyre checks
• Underbody inspection
• Wiper blade check