CUMMINS C33D5 C38D5 C30D6 C35D6 Generator Service Manual

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This manual is a comprehensive guide for the CUMMINS C33D5, C38D5, C30D6, and C35D6 generator sets with the Power Command 1.1 controller. It includes detailed information on the engine specifications, system overview, control operation, troubleshooting, servicing the generator, specifications, and wiring diagrams.

Applicable Model:

  • CUMMINS C33D5 generator set with Power Command 1.1 controller
  • CUMMINS C38D5 generator set with Power Command 1.1 controller
  • CUMMINS C30D6 generator set with Power Command 1.1 controller
  • CUMMINS C35D6 generator set with Power Command 1.1 controller

Engine Specifications:

  • Design: 4 cycle, in-line, naturally aspirated
  • Bore: 91.7mm (3.6 in.)
  • Stroke: 127mm (5 in.)
  • Displacement: 3.3 liter (201 in.)
  • Cylinder block: Alloy Cast iron, In-line, 4 cylinder
  • Battery capacity: 88 Ampere-Hour
  • Battery charging alternator: 36amps
  • Starting voltage: 12 volt, negative ground
  • Fuel system: Direct injection - Number 2 diesel fuel

Contents:

  • Important safety instructions
  • Introduction
  • About this manual
  • Generator set
  • System overview
  • Test equipment
  • Control operation
  • Control panel power on/off modes
  • System messages
  • Selecting auto, manual run and off modes
  • Operator menus
  • Service menus
  • History/about menu
  • Screen adjust menu
  • Fault history menu
  • Circuit board
  • Base board
  • Troubleshooting
  • InPower service tool
  • Network applications and customer inputs
  • Safety consideration
  • Reading fault codes
  • Control adjustment and service
  • Circuit board removal/replacement
  • Genset setup menus
  • Genset service submenus
  • Automatic voltage regulator submenus
  • Electronic governor submenus
  • Customer I/O submenus
  • Metering submenus
  • Annunciator submenus
  • Genset setup submenus
  • Voltage protection submenus
  • Current protection submenus
  • Engine protection submenus
  • Engine sensors
  • Magnetic speed pickup unit (MPU) installation
  • Current transformer (CT) installation
  • Servicing the generator
  • Generator/base board isolation procedure
  • Generator disassembly
  • Generator reassembly
  • Generator specifications
  • Specifications
  • Wiring diagrams

This manual is essential for both professional mechanics and DIY enthusiasts, providing detailed step-by-step procedures with illustrations for repairs, maintenance, and servicing of the CUMMINS generator sets.

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