This workshop service manual is designed for the Harley Davidson Sportster XL XLH 1000 for the years 1970 to 1978. It is intended for use by mechanical technicians familiar with service procedures for BRP products.
The manual covers repair and overhaul procedures for the specified car models and assumes the technician's familiarity with general automobile practices. It emphasizes the special aspects of the product to help maintain a reputation for quality service.
Instructions on components manufactured for the specified models are included, along with guidelines for repairs of proprietary components. The manual aims to enable technicians to understand the functions of the components and judge the overall car performance.
It provides reliable information, including specifications and procedures available in an authorized dealer service department. The manual also emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
It offers information and procedures for routine maintenance, servicing, diagnostic, and repair procedures. For simpler jobs, it can be quicker and cost-effective for both professional mechanics and DIY enthusiasts to perform the repairs themselves.
When working on the specified models, it is essential to use safety equipment and observe safety precautions. Special tools recommended or required for adjustments or repairs are also identified in the manual.
Owning and referring to this manual will enable the owner to be better informed and make repairs like a professional automotive technician. It contains all necessary instructions needed for any repair the specified models may require.
The manual includes information such as tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, and more extensive repair involving engine and transmission disassembly.
This is an electronic delivery via email, and the content depicts parts and/or procedures applicable to the particular product at the time of writing.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting
Charging System
Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Clutch
Cooling
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power Systems
Restraints
Speed Control
Transmission
Exhaust System
Body Structure
Seats
Security and Locks
Air Bag System
Exterior Trim
Interior Trim
Frame
Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires
Wheels
Body
Heating
Air Conditioning
Emissions Control
Engine Removal
Engine Installation
Final Drive
Electrical System
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
