
Harley Davidson XL1200R Sportster 2008 Service Manual
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This workshop service manual for the Harley Davidson XL1200R Sportster 2008 provides comprehensive data, instructions, and methodology for performing repair interventions on the vehicle and its components. It includes special notes, important points, service data, precautions, and detailed illustrations, exploded diagrams, drawings, and photos to guide you through every service repair procedure. This manual is intended as a handy, easy-to-read reference book for both professional mechanics and DIY enthusiasts.
The manual is available in .PDF format and can be viewed on any computer, as well as zoomed and printed. It contains detailed, comprehensive step-by-step procedures, explanations, and adjustment and repair operations, including reference to service tool numbers. The manual also provides general descriptions for accomplishing service and repair work with tested, effective techniques.
It is important to note that this manual is designed primarily for use by trained technicians in a properly equipped workshop. However, it contains enough detail and basic information to make it useful to the owner who desires to perform their own basic maintenance and repair work. A basic knowledge of mechanics, including the proper use of tools and workshop procedures, is necessary in order to carry out maintenance and repair work satisfactorily.
To maximize the life of your Harley Davidson XL1200R Sportster 2008, it is recommended to accurately follow the maintenance requirements outlined in the service manual, investigate and rectify any problems as soon as possible, use only genuine parts as listed in the parts catalogue, and follow the procedures in the manual carefully and completely. Additionally, keeping complete records of all maintenance and repairs with dates and any new parts installed is advised.
This manual has been specially prepared so that the explanation is very simple, making it suitable for even comparatively new personnel to give satisfactory after services to the customers as well as disassemble and maintain the vehicle. It provides valuable reference data for adjustment values and outlines procedures for servicing and repairing vehicles using safe, effective methods.
All information, illustrations, and specifications contained in this manual are based on the latest product information available at the time of publication approval. The specification, maintenance, and other information for the components are included, and diagnostic information has also been added where necessary. These torque values are intended for use in service assembly and installation procedures using the correct fasteners. When replacing fasteners, always use the same type (part number) fastener as removed.
For all maintenance and repair work on the Harley Davidson XL1200R Sportster 2008, all accident prevention guidelines must be strictly observed. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary.
It is important to thoroughly familiarize yourself with procedures before starting work and to perform all work with great care and in a clean working area with adequate lighting. The manual also contains information about adjusting work and valuable reference data for such adjustment values.
Finally, it is crucial to note that no special emphasis is put on replacing sealing components as it is assumed that these items are replaced during any repair. Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts. When describing work, which can be dangerous, the required safety measures are described in the manual and indicated by special remarks DANGER, CAUTION, or NOTE.