This workshop repair service manual is for the JCB 524-50 Telescopic Handler, with serial number 1068000 onwards. It is designed for mechanical technicians familiar with service procedures for BRP products, covering repair and overhaul of the vehicle. The manual includes instructions on JCB 524-50 Telescopic Handler components and provides reliable information for routine maintenance, servicing, and diagnostic and repair procedures. It is useful for both professional mechanics and DIY enthusiasts.
For simpler jobs, performing maintenance and repair on the JCB 524-50 Telescopic Handler using this manual can save time and money. Safety equipment and precautions should be observed, and special tools recommended by JCB 524-50 Telescopic Handler are illustrated in the manual. The comprehensive content covers tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, and more extensive repairs involving engine and transmission disassembly.
This service manual is an electronic delivery in English language, and it contains all necessary instructions for any repair the JCB 524-50 Telescopic Handler may require. The content depicts parts and procedures applicable to the product at the time of writing.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Ignition System
Starting
Charging System
Emissions
Engine Exhaust
Engine Lubrication
Engine Speed Control System
Clutch
Cooling
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Power Systems
Restraints
Speed Control
Transmission
Exhaust System
Body Structure
Seats
Security and Locks
Air Bag System
Exterior Trim
Interior Trim
Frame
Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires
Wheels
Body
Heating
Air Conditioning
Emissions Control
Engine Removal
Engine Installation
Final Drive
Electrical System
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
Crankcase ventilation system check
Emission control filter element renewal
Engine coolant renewal
Engine idle speed check
Engine oil and filter renewal
Engine valve clearance check - OHV engines
Exhaust system check
Fluid leak check
Fluid level checks
Front and rear brake pad/shoe check
Front wheel alignment check
Gearbox oil level check
Handbrake check
Hinge and lock check and lubrication
HT lead, distributor cap
Ignition circuit check
Ignition timing
Contact breaker gap (dwell angle) check
Intensive maintenance
Mixture adjustment check
Road test
Roadwheel security check
Seat belt check
Spark plug check
Spark plug renewal
Steering and suspension security check
Throttle damper operation check
Timing belt renewal
Tyre checks
Underbody inspection
Wiper blade check
This workshop service manual is a valuable resource for maintaining and repairing the JCB 524-50 Telescopic Handler, providing detailed information and procedures for various aspects of the vehicle.
