JCB 537-120 Telescopic Handler Repair Service Manual

This workshop service manual is designed for the repair and maintenance of the JCB 537-120 Telescopic Handler. It is intended for use by mechanical technicians familiar with service procedures for BRP products. The manual covers repair and overhaul procedures, assuming the technician is well-versed in general automobile practices, and emphasizes the special aspects of the product to help maintain a reputation of quality service.

It includes instructions on components manufactured for the JCB 537-120 Telescopic Handler, as well as repair procedures for proprietary components. The manual provides reliable information and aims to help users derive the best value from their vehicle. It also offers diagnostic and repair procedures for routine maintenance and servicing.

Whether for professional mechanics or DIY enthusiasts, this manual can save time and money by enabling users to perform many repairs themselves. Safety equipment and precautions are emphasized, along with the use of recommended or required special tools for adjustments or repairs.

The manual contains specifications and procedures available in an authorized JCB 537-120 Telescopic Handler dealer service department, and it is a comprehensive resource for various maintenance and repair tasks, including tune-ups, removal and installation procedures, fuel system, ignition, lubrication system, exhaust, electrical system, and more.

It is important to note that this is a software manual in .OVA file format, and it does not require any special software for viewing. The content of the manual depicts parts and procedures applicable to the particular product at the time of writing.

• General Information
• Maintenance
• Lubrication
• Heating
• Ventilation
• Air Conditioning
• Suspension
• Front Suspension
• Rear Suspension
• Wheel
• Tire System
• Differential
• Driveline
• Drive Shaft
• Transfer Case
• Brakes
• Engine
• Engine Mechanical
• Engine Cooling
• Engine Fuel
• Engine Electrical
• Ignition System
• Starting
• Charging System
• Emissions
• Engine Exhaust
• Engine Lubrication
• Engine Speed Control System
• Clutch
• Cooling
• Electronic Control Modules
• Engine Systems
• Heated Systems
• Horn
• Ignition Control
• Instrument Cluster
• Lamps
• Power Systems
• Restraints
• Speed Control
• Transmission
• Exhaust System
• Body Structure
• Seats
• Security and Locks
• Air Bag System
• Exterior Trim
• Interior Trim
• Frame
• Bumpers
• Fuel System
• Steering
• Transmission and Transfer Case
• Tires
• Wheels
• Body
• Heating
• Air Conditioning
• Emissions Control
• Engine Removal
• Engine Installation
• Final Drive
• Electrical System

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drivebelt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• Engine valve clearance check - OHV engines
• Exhaust system check
• Fluid leak check
• Fluid level checks
• Front and rear brake pad/shoe check
• Front wheel alignment check
• Gearbox oil level check
• Handbrake check
• Hinge and lock check and lubrication
• HT lead, distributor cap
• Ignition circuit check
• Ignition timing
• Contact breaker gap (dwell angle) check
• Intensive maintenance
• Mixture adjustment check
• Road test
• Roadwheel security check
• Seat belt check
• Spark plug check
• Spark plug renewal
• Steering and suspension security check
• Throttle damper operation check
• Timing belt renewal
• Tyre checks
• Underbody inspection
• Wiper blade check

This workshop service manual for the JCB 537-120 Telescopic Handler is a valuable resource for anyone looking to perform maintenance and repairs on their vehicle.