
Jungheinrich Electric Lift Truck EFG 425, EFG 425K , EFG 425KS, EFG 425S, EFG 430 Workshop Service Manual
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Get your hands on the Original Illustrated Factory Workshop Service Manual for Jungheinrich Electric Lift Truck Type EFG 425-430. This manual is a comprehensive resource for both professional mechanics and DIY enthusiasts. It contains high-quality images, circuit diagrams, and detailed instructions to assist you in the operation and repair of your truck. The manual is printable and searchable, making it incredibly convenient to use.
Covered models include: 425 (11.2009-03.2012), 425K (11.2009-03.2012), 425KS (11.2009-03.2012), 425S (11.2009-03.2012), and 430 (11.2009-03.2012).
Specifications:
- Format: 499 Pages
- Language: English
Contents:
- Safety Instructions
- Component Layout
- Technical Specifications
- Operating Instructions
- Circuit Diagrams (Electrical / Hydraulic)
- System Messages
- General Tightening Torques
- Minimum braking and braking distance measurement (see service manual D 6360.03)
- Guidelines for installing brake pipe lines (see service manual D 6360.16)
- Parking brakes (see service manual D 6360.21)
- Wheel Brake - Multi-plate disassembly
- Brake System - Service Brake Structure
- Parking Brake Structure / Manual Release
- Main brake cylinder (single stage) (see service manual D 4001)
- Brake Release
- Spring Loaded Cylinder Disassembly / Assembly
- Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components (see service manual J 6900.09)
- Switches I Switch Mechanism - Contactors, Charging Contactor Operation
- Misc. Electrical - Block Diagram
- Traction and Lift Drive System - Threephase Controller Operation
- Traction and Lift Controller Functional Description
- Traction and Lift Controller Disassembly
- Fuses, see operating instructions, "Electrical Fuses"
- Wiring - Connector Pin Assignment
- Electric Motor - Drive Motor
- Speed Sensor Replacement
- Sensor Bearings (faults and possible causes)
- Electrical System - Traction and Lift Drive System Threephase Controller Operation
- Traction and Lift Controller Functional Description
- Traction and Lift Controller Disassembly / Assembly
- Mechanical Transmission - Drive Unit Structure
- Drive Unit Disassembly
- Drive Axle Disassembly Controls - Travel Switch / Accelerator Pedal
- Operator Position - Armrest
- Chassis and basic truck - Auxiliary weight disassembly
- Hydraulic System - Mast, mechanical
- Load Handler - Forks (see service manual G1 6401.01) Mast Tilt
- Cylinders
- Electrical System - Sensors (faults and possible causes)
- Traction and Lift Drive System Threephase Controller Operation
- Traction and Lift Controller Functional Description
- Traction and Lift Controller Disassembly / Assembly
- Mast Disassembly
- Chains (for chain elongation testing see service manual G 6355.01)
- Mast rollers (for masts with angled backing rollers see service manual G 6233.01)
- Pump Motor / Pump / Pressure Filter Structure
- Hydraulic System Disassembly (service manual I 5006)
- Valve Block
- Maintenance - Notes on how to avoid malfunctions and material damage when cleaning an industrial truck (see service manual Z 0000.15)
- Notes on how to avoid accidents and material damage during maintenance, test and repair work on industrial trucks with electronic components (see service manual J 6900.09)
- Regular safety inspection (at least annually)
- Maintenance checklist B
- Maintenance checklist C
- Maintenance checklist (cold store) B
- Maintenance checklist (cold store) C
- Starting the Truck
- Using the Truck for the First Time (see operating instructions, "Transport and Commissioning")