3 Preparations for Maintenance and Inspection
3.1 Trucks with horizontal exhaust gas discharge
3.2 Trucks with vertical exhaust gas discharge
4 Maintenance and Inspection
This Original Illustrated Factory Workshop Service Manual provides high-quality images, circuit diagrams, and detailed instructions for the operation and repair of Jungheinrich Forklift Trucks. All manuals are printable and contain searchable text for your convenience.
Models covered in this manual:
DFG 16S (05.1997-07.2004)
DFG 20S (05.1997-07.2004)
DFG 25S (05.1997-07.2004)
DFG 30S (05.1997-07.2004)
DFG 40S (05.1997-07.2004)
DFG 45S (05.1997-07.2004)
DFG 50S (05.1997-07.2004)
TFG 16S (05.1997-07.2004)
TFG 20S (05.1997-07.2004)
TFG 25S (05.1997-07.2004)
TFG 30S (05.1997-07.2004)
TFG 40S (05.1997-07.2004)
TFG 45S (05.1997-07.2004)
TFG 50S (05.1997-07.2004)
Language: English
Contains a set of manuals:
Service Manual, 753 Pages
Operating Manual, 142 Pages
Contents of the Service Manual:
Technical Description of Components
General Truck Data. Operational Tests / Test and Setting Values
Truck Maintenance
Drive System V. Combustion Engines
Drive System V. Power Shift Transmission / Hydrostatic Drive
Brake System
Steering
Masts
Hydraulic System and Diagrams
Electric System and Wiring Diagrams
Diesel Particle Filter (HUSS)
Contents of the Operating Manual:
A. Correct Use and Application of the Truck
B. Description of the Truck
1. Description of Use
2. Description of Assemblies and Function
2.1 Truck
2.2 Mast
2.3 Changes in Operational Requirements
2.4 Safety Devices
3. Technical Data -- Standard Equipment
3.1 Data Tables -- DFG/TFG 16/20 AK
3.2 Data Tables -- DFG/TFG 20--30 BK
3.3 Data Tables -- DFG/TFG 40--50 CK
4. Labels and Plates
4.1 Truck Rating Plate
4.2 Load Diagrams
C. Transportation and Commissioning
1. Transportation
2. Commissioning
D. Truck Refueling
1. Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas
2. Filling with Diesel Fuel
3. Changing the Gas Bottle
4. Trucks fitted with Twin--Gas Bottles
E. Operation
1. Safety Regulations Governing the Operation of the Forklift Truck
2. Description of Drivers Controls and Display Elements
3. Checks and Activities Before Daily Use
4. Using the Truck
4.1 Start Process TFG
4.2 Start Process DFG
4.3 Fault Displays during Operation
5. Operation of the Forklift Truck
5.1 Safety Regulations Applicable when Operating the Truck
5.2 Driving
5.3 Steering
5.4 Braking
5.5 Operating the Mast and Attachments
5.6 Picking Up, Transporting and Setting Down Load Units
5.7 Instructions for the Use of Restraint Belts
5.8 Parking the Truck Safely
5.9 Engine Housing and Service Covers
5.10 Towing
5.11 Towing Trailers
5.12 Trailer Loads
6. Fault Locating Operations
F. Truck Maintenance
1. Operational Safety and Environmental Protection
2. Safety Regulations Applicable to Truck Maintenance
3. Servicing and Inspection
4. Maintenance Check-list DFG/TFG
5. Coolant Specification
6. Lubricant Specifications
7. Fuel Specification -- DFG
8. Lubrication Chart
9. Description of Maintenance and Repair Work
9.1 Preparing the Truck for Maintenance and Repair Work
9.2 Engine Maintenance TFG 16/20 AK
9.3 Engine Maintenance DFG 16/20 AK
9.4 Engine Maintenance TFG 20--30 BK
9.5 Engine Maintenance DFG 20--30 BK
9.6 Engine Maintenance TFG 40--50 CK
9.7 Engine Maintenance DFG 40--50 CK
9.8 Check Coolant Concentration
9.9 Clean/Change Air Filter Cartridge
9.10 Transmission Unit -- DFG/TFG 16/20 AK
9.11 Transmission Unit -- DFG/TFG 20--30 BK
9.12 Transmission Unit -- DFG/TFG 40--50 CK
9.13 Brakes
9.14 Change Wheels
9.15 Hydraulic System
9.16 Electrical System
10. Exhaust System
11. Decommissioning
12. Inspection
12.1 Safety Checks to be Performed at Regular Intervals and Following Any Untoward Incidents (D: Accident Prevention Check According to BGV D27)
13. Storage
14. Disposal
Appendix for Diesel Engine Exhaust Gas Filter -- STX Type
