Jungheinrich Fork Truck Type DFG316S, TFG316S, DFG320S, TFG320S (07.2008-08.2009) Workshop Service Manual

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Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 316S-320S. This manual contains high-quality images, circuit diagrams, and instructions to assist in the operation and repair of your truck. All manuals are printable and contain searchable text.

  • Covered models:
    • DFG 316S (07.2008-08.2009)
    • DFG 320S (07.2008-08.2009)
    • TFG 316S (07.2008-08.2009)
    • TFG 320S (07.2008-08.2009)
  • Language: English

Contained set of Manuals:

  • Service Manual, 753 Pages
  • Contents:
    • Technical Description of Components
    • General Truck Data. Operational Tests / Test and Setting Values
    • Truck Maintenance
    • Drive System V. Combustion Engines
    • Drive System V. Power Shift Transmission / Hydrostatic Drive System
    • Brake System
    • Steering
    • Masts
    • Hydraulic System and Diagrams
    • Electric System and Wiring Diagrams
    • Diesel Particle Filter (HUSS)

Operating Manual, 113 Pages

  • Contents:
    • A Correct Use and Application
    • B Truck Description
      • Application
      • Assemblies and Functional Description
        • Truck
        • Load handler
      • Standard Version Specifications
        • DFG/TFG 316s/320s Specifications
      • Identification points and data plates
        • Truck data plate
        • Truck load chart
        • Attachment load chart
    • Transport and Commissioning
      • Transport
      • Lifting by crane
      • Securing the truck during transport
      • Using the truck for the first time
      • Operating the truck without its own drive system
    • Fuelling the Truck
      • Safety regulations for handling diesel fuel and LPG
      • Filling with diesel
      • Replace the LPG bottle
    • Operation
      • Safety Regulations for the Operation of Forklift Trucks
      • Controls and Displays
      • Operating the lift and tilt mechanisms (o)
      • Twin Pedal Operation (o)
      • Tests and tasks to be performed before starting the truck
      • Starting up the truck
        • Adjusting the driver's seat
        • Adjusting the steering column
        • Seat belt
      • Starting the truck
        • Starting procedure for the TFG
        • Starting procedure for the DFG
        • Operating Error Displays
        • Switching off the engine
      • Industrial Truck Operation
        • Safety regulations for truck operation
      • Travel
        • Steering
        • Brakes
      • Mast and Attachment Operation
        • Controlling the speed of the lifting device
        • Lifting, transporting, and depositing load units
      • Transporting loads
      • Hazardous situations
      • Engine bonnet and service covers
        • Service covers
        • Towing the truck
        • Towing trailers
      • Troubleshooting
    • Truck Maintenance
      • Operational Safety and Environmental Protection
      • Maintenance Safety Regulations
      • Servicing and Inspection
      • DFG/TFG maintenance checklist
      • DFG maintenance checklist
      • TFG maintenance checklist
      • Coolant specification
      • Consumables
      • DFG fuel specifications
      • Lubrication chart
        • Lubrication chart - DFG/TFG
      • Maintenance and repairs
        • Preparing the truck for maintenance and repairs
        • Starting aid
        • Servicing the engine - TFG 316s/320s
        • Engine servicing - DFG 316s/320s
        • Checking the coolant concentration
        • Filling the cooling circuit
        • Cleaning/replacing the air filter cartridge
        • Checking the wheel attachment and air pressure
        • Hydraulic system
        • Electrical system
        • Relay layout
      • Exhaust system
      • Restoring the truck to service after cleaning or repairs
      • Decommissioning the industrial truck
        • Prior to decommissioning
        • During decommissioning:
        • Returning the truck to operation after decommissioning
      • Periodic safety checks and after unusual events
      • Final de-commissioning, disposal
      • HUSS FS - MK Series Diesel Particle Filter Operating Instructions
        • Important General Instructions
        • Important safety instructions
        • Functional description
        • HUSS Control Operation
        • HUSS Control Operating Instructions
        • Regeneration
        • Maintenance
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