This workshop service manual is designed for the Kawasaki Er-5 ER500 for the years 1997 to 2006. It is intended for use by professional mechanics and DIY enthusiasts who are familiar with general automobile practices.
The manual covers repair and overhaul procedures specific to the Kawasaki Er-5 ER500, including instructions on components manufactured for these models. It also incorporates instructions from component manufacturers to ensure comprehensive understanding and proper judgment of the car's performance as a whole.
Containing reliable information, this manual aims to help users derive the best value from their Kawasaki Er-5 ER500. It includes specifications and procedures available in an authorized dealer service department, emphasizing particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
It provides information and procedures for routine maintenance, servicing, diagnostic, and repair procedures. For many simpler jobs, doing it yourself may be quicker and cost-effective, saving on labor and overhead costs.
When working on the Kawasaki Er-5 ER500, it is essential to use safety equipment and observe safety precautions. The manual also refers to special tools recommended or required to accomplish adjustments or repairs, often identified by their special tool number and illustrated.
Owning and referring to this manual will enable users to be better informed and to more knowledgeably perform repairs like a professional automotive technician. It contains all necessary instructions needed for any repair the Kawasaki Er-5 ER500 may require, including tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, and more.
The content of the service manual depicts parts and/or procedures applicable to the particular product at the time of writing. It is available in English and is delivered electronically via email in .OVA file format.
General Information
Maintenance
Lubrication
Heating
Ventilation
Air Conditioning
Suspension
Front Suspension
Rear Suspension
Wheel
Tire System
Differential
Driveline
Drive Shaft
Transfer Case
Brakes
Engine
Engine Mechanical
Engine Cooling
Engine Fuel
Engine Electrical
Body
Engine and Transmission Disassembly
And MUCH MORE!!!
Air cleaner element renewal
Air cleaner temperature control check
Auxiliary drivebelt check
Battery electrolyte level check
Battery terminal check
Brake hydraulic fluid renewal
Brake hydraulic system seal and hose renewal
Brake pipe and hose check
Choke adjustment check
Contact breaker point renewal and distributor lubrication
