This workshop service manual for the Kawasaki KDX200 covers the years 1989, 1990, 1991, 1992, 1993, and 1994. It provides comprehensive data, characteristics, instructions, and methodology for performing repair interventions on the vehicle and its components. This manual is designed for use by both professional mechanics and DIY enthusiasts.
The manual includes special notes, important points, service data, precautions, and detailed, comprehensive step-by-step procedures, explanations, and pictorial diagrams from bumper to bumper. It meets all the information needs for repairing or making adjustments to the Kawasaki KDX200. The manual is intended as a handy, easy-to-read reference book, providing comprehensive explanations of all installation, removal, disassembly, assembly, repair, and check procedures laid out in sequential order.
Detailed illustrations, exploded diagrams, drawings, and photos guide you through every service repair procedure. Adjustment and repair operations include reference to service tool numbers, and the associated illustration depicts the tool for use where usage is not obvious.
This service manual can be viewed on any computer, zoomed, and printed. It has been specially prepared to ensure that the explanation is very simple, making it suitable for comparatively new personnel to give satisfactory after-services to customers as well as disassemble and maintain the vehicle.
All service and repair instructions are included, and it is essential to use the correct special service tools or equipment specified. Accurate measurements are required and can only be made using calibrated, precision instruments.
The manual provides general descriptions for accomplishing service and repair work with tested, effective techniques. Information on the construction and function is included, and this part should be understood before proceeding with troubleshooting, disassembling, and servicing. Information on troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling, and servicing is also covered.
The illustrations in this manual are used to highlight the fundamental principles and procedures of basic interventions. Adjustment and repair operations also include reference to wear limits. To perform the work efficiently and to avoid costly mistakes, it is important to read the text and thoroughly familiarize yourself with procedures before starting work. All work should be performed with great care and in a clean working area with adequate lighting.
This manual is designed primarily for use by trained technicians in a properly equipped workshop. However, it contains enough detail and basic information to make it useful to the owner who desires to perform their own basic maintenance and repair work. A basic knowledge of mechanics, including the proper use of tools and workshop procedures, is necessary in order to carry out maintenance and repair work satisfactorily.
To maximize the life of your Kawasaki KDX200, it is important to accurately follow the maintenance requirements of the periodic maintenance chart in the service manual, investigate unusual noises and changes in riding characteristics, use only genuine Kawasaki parts, follow the procedures in the manual carefully and completely, keep complete records of all maintenance and repairs, and use only approved lubricants as specified in the manual.
This service manual is 100% complete and intact, with no missing or corrupt pages/sections. It contains valuable reference data for adjustment values and outlines procedures for servicing and repairing vehicles using safe, effective methods. The procedures contain many notes, cautions, and warnings which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could damage the vehicle or compromise its safety.
For all maintenance and repair work, all accident prevention guidelines must be strictly observed. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary. No special emphasis is put on replacing sealing components as it is assumed that these items are replaced during any repair. Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts.
When describing work which can be dangerous, the required safety measures are described in this manual and indicated by special remarks such as DANGER, CAUTION, or NOTE.
This manual provides technical information regarding the design, function, disassembly, adjusting work, and troubleshooting on the components and model of the Kawasaki KDX200. The descriptions are brief but precise and are supported by photographs, notes, drawings, schematics, as well as exploded and sectional drawings. All this information is intended to simplify any necessary repair work which can be performed on the Kawasaki KDX200.
It also contains information about adjusting work and valuable reference data for such adjustment values. All accident prevention guidelines must be strictly observed for all maintenance and repair work on the Kawasaki KDX200. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary.
For the complete list of components and systems covered in this manual, please refer to the detailed table of contents.
