Kawasaki KLR500 1987-2002 Workshop Repair Service Manual
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This workshop service manual is designed for the Kawasaki KLR500 for the years 1987 to 2002. It is a comprehensive guide intended for use by both professional mechanics and DIY enthusiasts. The manual covers repair and overhaul procedures specific to the Kawasaki KLR500, assuming familiarity with general automobile practices.
It includes detailed instructions on components manufactured for the specified years and emphasizes the special aspects of the product. The manual also incorporates instructions from respective component manufacturers for repairs of proprietary components, enabling technicians to understand their functions and judge the car's performance as a whole.
The manual provides reliable information, specifications, and procedures available in an authorized Kawasaki dealer service department. It also highlights particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.
It offers diagnostic and repair procedures for routine maintenance and servicing, making it a valuable resource for various maintenance tasks. For those considering DIY maintenance and repair, it is essential to use safety equipment and observe safety precautions, including using a torque wrench to ensure proper fastening of components.
In some cases, the manual refers to special tools recommended or required to accomplish adjustments or repairs, often identified by their special tool number and illustrated.
The manual aims to provide the most accurate information and contains all necessary instructions needed for any repair the Kawasaki KLR500 may require. It covers a wide range of topics, including tune-ups, maintenance, removal and installation procedures, fuel system, ignition, lubrication system, exhaust, electrical system, and more.
It is important to note that this manual is available in .PDF format and is not interactive. It is a valuable resource for anyone looking to maintain or repair the Kawasaki KLR500 from 1987 to 2002.
