Komatsu 630E Dump Truck Workshop Repair Service Manual

This workshop service manual for the Komatsu 630E Dump Truck is designed for mechanical technicians familiar with service procedures for BRP products. It covers repair and overhaul procedures, including instructions on components manufactured for the vehicle. The manual also provides information and procedures for routine maintenance, servicing, and diagnostic and repair procedures. It is useful for both professional mechanics and DIY enthusiasts.

For those intending to do maintenance and repair on their Komatsu 630E Dump Truck, it is essential to use safety equipment and observe safety precautions. The manual also refers to special tools recommended or required to accomplish adjustments or repairs, often identified by their special tool number and illustrated.

This comprehensive service manual contains information such as tune-ups, maintenance, removal and install procedures, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repair involving engine and transmission disassembly for the Komatsu 630E Dump Truck.

The content of the service manual depicts parts and/or procedures applicable to the particular product at the time of writing. It emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

Language: English. This is a digital manual available in .PDF format for easy and fast electronic delivery via email. It is printable and provides the most reliable information to help you get the best value from your Komatsu 630E Dump Truck.

• General Information
• Maintenance
• Lubrication
• Heating
• Ventilation
• Air Conditioning
• Suspension
• Front Suspension
• Rear Suspension
• Wheel
• Tire System
• Differential
• Driveline
• Drive Shaft
• Transfer Case
• Brakes
• Engine
• Engine Mechanical
• Engine Cooling
• Engine Fuel
• Engine Electrical
• Ignition System
• Starting
• Charging System
• Emissions
• Engine Exhaust
• Engine Lubrication
• Engine Speed Control System
• Clutch
• Cooling
• Electronic Control Modules
• Engine Systems
• Heated Systems
• Horn
• Ignition Control
• Instrument Cluster
• Lamps
• Power Systems
• Restraints
• Speed Control
• Transmission
• Exhaust System
• Body Structure
• Seats
• Security and Locks
• Air Bag System
• Exterior Trim
• Interior Trim
• Frame
• Bumpers
• Fuel System
• Steering
• Transmission and Transfer Case
• Tires
• Wheels
• Body
• Heating
• Air Conditioning
• Emissions Control
• Engine Removal
• Engine Installation
• Final Drive
• Electrical System

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drive belt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• Engine valve clearance check - OHV engines
• Exhaust system check
• Fluid leak check
• Fluid level checks
• Front and rear brake pad/shoe check
• Front wheel alignment check
• Gearbox oil level check
• Handbrake check
• Hinge and lock check and lubrication
• HT lead, distributor cap
• Ignition circuit check
• Ignition timing
• Contact breaker gap (dwell angle) check
• Intensive maintenance
• Mixture adjustment check
• Road test
• Roadwheel security check
• Seat belt check
• Spark plug check
• Spark plug renewal
• Steering and suspension security check
• Throttle damper operation check
• Timing belt renewal
• Tyre checks
• Underbody inspection
• Wiper blade check

This workshop service manual is a valuable resource for maintaining and repairing the Komatsu 630E Dump Truck, providing detailed information and procedures for various aspects of the vehicle.