KOMATSU 830E Dump Truck Service Repair Manual + Field ASSEMBLY Manual + Operation & Maintenance Manual

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This manual consists of the following three separate portions:

  • KOMATSU 830E DUMP TRUCK SERVICE REPAIR MANUAL
  • KOMATSU 830E DUMP TRUCK FIELD ASSEMBLY MANUAL
  • KOMATSU 830E DUMP TRUCK OPERATION & MAINTENANCE MANUAL

This manual contains deep information about maintaining, assembly, disassembly, and servicing your KOMATSU 830E DUMP TRUCK. It also helps you realize peak performance through effective, economical, and safe machine operation and maintenance.

Covers the following serial numbers:

  • A30625 thru A30815, A30816 & UP, A30710 thru A30732 (With Full Time Axle Blower), A30741 & UP (With Full Time Axle Blower)

The service repair manual contains information and data to this model. It has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. This manual offers full information you need for repairing your machine. The information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.

The operation & maintenance manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical, and safe machine operation and maintenance.

The Field Assembly Manual provides you with everything you need to know in order to assemble your KOMATSU 830E DUMP TRUCK safely and effectively. Step-by-step assembly procedure, parts installation, adjustment, and maintenance procedure after completion of assembly.

SERVICE REPAIR MANUAL CONTENTS:

  • GENERAL INFORMATION
  • STRUCTURES
  • ENGINE, FUEL, COOLING AND AIR CLEANER
  • ELECTRIC SYSTEM (24 VDC. NON-PROPULSION)
  • ELECTRIC PROPULSION AND CONTROL
  • DRIVE AXLE, SPINDLES AND WHEELS
  • HYDRAIR II SUSPENSIONS
  • BRAKE CIRCUIT
  • HYDRAULIC SYSTEM
  • OPTIONS AND SPECIAL TOOLS
  • OPERATOR'S CAB
  • LUBRICATION AND SERVICE
  • ALPHABETICAL INDEX
  • SYSTEM SCHEMATICS

OPERATION & MAINTENANCE MANUAL CONTENTS:

  • INTRODUCTION
  • FOREWORD
  • ALERTS PAGE
  • TABLE OF CONTENTS
  • TRUCK MODEL ILLUSTRATION
  • ABOUT THIS MANUAL
  • STANDARD CHARTS AND TABLES
  • SAFETY
  • GENERAL SAFETY
  • PRECAUTIONS DURING OPERATION
  • PRECAUTIONS FOR MAINTENANCE
  • WARNING, CAUTION, AND INSTRUCTION PLATES / DECALS
  • OPERATION
  • OPERATING INSTRUCTIONS
  • ENGINE START-UP SAFETY PRACTICES
  • AFTER ENGINE HAS STARTED
  • MACHINE OPERATION SAFETY PRECAUTIONS
  • LOADING
  • HAULING
  • PASSING
  • DUMPING
  • TOWING
  • SUDDEN LOSS OF ENGINE POWER
  • SAFE PARKING PROCEDURES
  • ENGINE SHUTDOWN PROCEDURE
  • DELAYED ENGINE SHUTDOWN PROCEDURE
  • RESERVE ENGINE OIL SYSTEM
  • OPERATOR CAB AND CONTROLS
  • INSTRUMENT PANEL AND INDICATOR LIGHTS
  • INSTRUMENT PANEL
  • PANEL GAUGES, INDICATORS, AND CONTROLS
  • OVERHEAD STATUS / WARNING INDICATOR LIGHT PANEL
  • INDICATOR LIGHT SYMBOLS
  • OPERATOR SEAT
  • LUBRICATION AND SERVICE
  • LINCOLN AUTOMATIC LUBRICATION SYSTEM
  • SPECIFICATIONS
  • MAJOR COMPONENT DESCRIPTION
  • SPECIFICATIONS
  • PAYLOAD METER III
  • INDEX
  • OPERATION SECTION
  • INTRODUCTION
  • DATA SUMMARY
  • DATA GATHERING
  • COMPONENT DESCRIPTION
  • OPERATOR DISPLAY AND SWITCH
  • PAYLOAD OPERATION & CALCULATION
  • HAUL CYCLE DATA
  • PC SOFTWARE OVERVIEW
  • ING DATA
  • PLM III SYSTEM CONFIGURATION
  • DATA ANALYSIS
  • CAB RADIO

FIELD ASSEMBLY MANUAL CONTENTS:

  • SAFETY RULES, TOOLS & EQUIPMENT
  • TRUCK COMPONENT DESCRIPTION
  • SPECIFICATIONS
  • MAJOR COMPONENT WEIGHTS
  • FIELD WELDING FOR ASSEMBLY OR REPAIR
  • RECEIVING & ASSEMBLY PREPARATION
  • CHASSIS ASSEMBLY
  • DUMP BODY ASSEMBLY
  • FINAL ASSEMBLY
  • FINAL CHECKOUT
  • APPENDIX
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