
KOMATSU HD325-6, HD405-6 Dump Truck Service Repair Manual + Field ASSEMBLY Manual + Operation & Maintenance Manual
Description
Product Reviews
Q&A
This manual consists of the following three separate portions:
- KOMATSU HD325-6, HD405-6 DUMP TRUCK SERVICE REPAIR MANUAL
- KOMATSU HD325-6, HD405-6 DUMP TRUCK FIELD ASSEMBLY MANUAL
- KOMATSU HD325-6, HD405-6 DUMP TRUCK OPERATION & MAINTENANCE MANUAL
This manual contains deep information about maintaining, assembly, disassembly, and servicing your KOMATSU HD325-6, HD405-6 DUMP TRUCK. It also helps you realize peak performance through effective, economical, and safe machine operation and maintenance.
MACHINE MODEL SERIAL NUMBER:
- HD325-6 (2WD) - S/N: 5001 and up
- HD325-6 (2WD) - S/N: 5680 and up
- HD325-6W (4WD) - S/N: 5001 and up
- HD325-6W (4WD) - S/N: 5706 and up
- HD405-6 - S/N: 1001 and up
- HD405-6 - S/N: 1055 and up
HD325-6, HD405-6 mounts the SAA6D140E-2 or SAA6D140E-3 or SA6D140-1 or SAA6D140-2 engine. For details of the engine, see the 6D140-2 or 140-3 or 6D140-1 Series Engine Shop Manual.
The service repair manual contains information and data to this model. It has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. This manual offers full information you need for repairing your machine. The information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
The operation & maintenance manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical, and safe machine operation and maintenance.
The Field Assembly Manual provides you with everything you need to know in order to assemble your KOMATSU HD325-6, HD405-6 DUMP TRUCK safely and effectively. Step-by-step assembly procedure, parts installation, adjustment, and maintenance procedure after completion of assembly.
SERVICE REPAIR MANUAL CONTENTS:
- 01 GENERAL
- 10 STRUCTURE AND FUNCTION
- 20 TESTING AND ADJUSTING
- 30 DISASSEMBLY AND ASSEMBLY
- 40 MAINTENANCE STANDARD
- 90 OTHERS
OPERATION & MAINTENANCE MANUAL CONTENTS:
- FOREWORD
- SAFETY INFORMATION
- INTENDED USE
- LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
- CONTENTS
- SAFETY
- SAFETY INFORMATION
- SAFETY LABELS
- GENERAL PRECAUTIONS
- PRECAUTIONS DURING OPERATION
- PRECAUTIONS FOR MAINTENANCE
- PRECAUTIONS WITH TIRES
- OPERATION
- GENERAL VIEW
- EXPLANATION OF COMPONENTS
- OPERATION
- DETERMINING AND MAINTAINING TRAVEL ROAD
- TRANSPORTATION
- COLD WEATHER OPERATION
- LONG-TERM STORAGE
- TROUBLESHOOTING
- MAINTENANCE
- GUIDES TO MAINTENANCE
- OUTLINES OF SERVICE
- WEAR PARTS
- RECOMMENDED FUEL, COOLANT, AND LUBRICANT
- STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
- PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
- MAINTENANCE SCHEDULE CHART
- SERVICE PROCEDURE
- SPECIFICATIONS
- OPTIONS, ATTACHMENTS
- HANDLING PAYLOAD METER
- SELECTING DUMP BODY
- TACHOGRAPH (TCO 15-6)
- REVO TACHOGRAPH (TCO 15-7)
- USING DIFFERENTIAL LOCK
- OPERATION OF ABS AND ABS/ASR
- HANDLING AUTO-GREASING SYSTEM
- ARSC (AUTOMATIC RETARDER SPEED CONTROL)
- ASR-II (AUTOMATIC SPIN REGULATOR II)
- HANDLING OIL FILTER CUATION
- INDEX
FIELD ASSEMBLY MANUAL CONTENTS:
- HD325-6/HD405-6
- LIFTING UP CHASSIS ASSEMBLY
- INSTALLING FRONT AXLE
- INSTALLING FRONT TIRES
- INSTALLING REAR TIRES
- INSTALLING RIGHT FRONT LIGHT ASSEMBLY
- INSTALLING GUARDS
- INSTALLING CATWALK AND GUARD
- ASSEMBLING RIGHT PLATFORM
- INSTALLING MIRRORS
- INSTALLING BODY PINS
- ADJUSTING BODY SHIMS
- INSTALLING BODY ACCESSORIES
- INSTALLING BODY GUARDS
- HD325-6
- PREPARATION WORK
- ASSEMBLY OF SPLIT BODY
- WELDING BODY
- WELDING BODY PROTECTOR
- HD405-6
- PREPARATION WORK
- ASSEMBLY OF SPLIT BODY
- WELDING BODY
- WELDING BODY PROTECTOR
- APPENDIX
- FIELD ASSEMBLY INSPECTION REPORT