This manual contains deep information about maintaining, assembly, disassembly, and servicing your KOMATSU HD465-5, HD605-5 DUMP TRUCK. It also helps you realize peak performance through effective, economical, and safe machine operation and maintenance.
MACHINE MODEL SERIAL NUMBER:
HD465-5 - S/N: 4626 and up
HD605-5 - S/N: 1013 and up
HD465-5 and HD605-5 mount the SAA6D170E-2 engine. For details of the engine, see the 6D170-2 Series Engine Shop Manual.
The service repair manual contains information and data to this model. It has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. This manual offers full information you need for repairing your machine. The information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
The operation & maintenance manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. It will help the operator and maintenance personnel realize peak performance through effective, economical, and safe machine operation and maintenance.
The Field Assembly Instruction provides you with everything you need to know in order to assemble your KOMATSU HD465-5, HD605-5 DUMP TRUCK safely and effectively. Step-by-step assembly procedure, parts installation, adjustment, and maintenance procedure after completion of assembly.
SERVICE REPAIR MANUAL CONTENTS:
01 GENERAL
10 STRUCTURE AND FUNCTION
20 TESTING AND ADJUSTING
30 DISASSEMBLY AND ASSEMBLY
40 MAINTENANCE STANDARD
90 OTHERS
OPERATION & MAINTENANCE MANUAL CONTENTS:
1. FOREWORD
2. SAFETY INFORMATION
3. INTRODUCTION
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NUMBER AND DISTRIBUTOR
5. CONTENTS
SAFETY
6. GENERAL PRECAUTIONS
7. PRECAUTIONS DURING OPERATION
8. PRECAUTIONS FOR MAINTENANCE
9. POSITION FOR ATTACHING SAFETY LABELS
OPERATION
10. GENERAL VIEW
11. EXPLANATION OF COMPONENTS
12. OPERATION
13. DETERMINING AND MAINTAINING TRAVEL ROAD
14. COLD WEATHER OPERATION
15. LONG-TERM STORAGE
16. TROUBLESHOOTING
MAINTENANCE
17. GUIDES TO MAINTENANCE
18. OUTLINES OF SERVICE
19. WEAR PARTS LIST
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
23. MAINTENANCE SCHEDULE CHART
24. SERVICE PROCEDURE
25. SPECIFICATIONS
OPTIONS, ATTACHMENTS
26. HANDLING PAYLOAD METER
27. SELECTING DUMP BODY
28. OPTIONS AND ATTACHMENTS
29. TACHOGRAPH (TCO 15-6)
30. REVO TACHOGRAPH (TCO 15-7)
31. USING DIFFERENTIAL LOCK
32. OPERATION OF ABS AND ABS/ASR
33. HANDLING AUTO-GREASING SYSTEM
34. ARSC (AUTOMATIC RETARD SPEED CONTROL)
35. ENGINE OIL PAN HEATER, COOLANT HEATER
FIELD ASSEMBLY INSTRUCTION CONTENTS:
LIST OF JIGS AND WEAR PARTS FOR LOCAL ASSEMBLY
TOUCH-UP PAINT LIST FOR DUMP BODY
SKETCHES OF SPECIAL TOOLS
MAN-HOURS, WORKERS NEEDED FOR LOCAL ASSEMBLY
PROCEDURE FOR FIELD ASSEMBLY
PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS (HD465-5)
PROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS (HD605-5)
