Komatsu Hydraulic Mining Shovel PC3000-6 General Assembly Procedure

This is a complete general assembly procedure for the Komatsu Hydraulic Mining Shovel PC3000-6.

Table of Contents:

• 1. General
  • 1.1 Delivery of the Excavator
  • 1.2 Assembling of the Excavator
  • 1.3 Transportation and Lifting
  • 1.4 Manpower / Assembly Time*
  • 1.5 Assembly Site Requirements
  • 1.6 Space and Placing Requirements
  • 1.7 Preparation for Assembly
  • 1.8 Basic Measurements (Z 24015)
  • 1.9 Transport Dimensions and Weights (as example)
  • 1.10 Illust. Configuration of Components on Erection Site
• 2.0 Assembly sequence
  • 2.1 Assembly of Undercarriage (Z 24016; Z 24017; Z 24018)
    • 2.1.1 Assembly
    • 2.1.2 Determination of the tightening torque
    • 2.1.3 Final works
  • 2.2 Assembly of Superstructure onto the Undercarriage (Z 9031a)
  • 2.3 Mounting of Boom and Boom cylinders(Z 9032; Z 20949)
  • 2.4 Mounting of Fuel Tank (Z21924)
  • 2.5 Mounting of Hydraulic access Ladder (Z 24022)
  • 2.5 Mounting of Cab Base (Z 24023)
  • 2.6 Mounting of Counterweight (Z 24024)
  • 2.7 Mounting of Handrails, Steps and Gratings (Z 24025)
  • 2.8 Mounting of Cab (Z 24029)
  • 2.9 Pre-checks prior Initial Start up
  • 2.10 Mounting of Stick
    • 2.10.1 Backhoe Attachment (Z 24030)
    • 2.10.2 Bullclam Bucket Attachment (Z 20950; Z 20951; 20952)
  • 2.11 Assembly of the bucket to the stick
    • 2.11.1 Assembly of the backhoe to the stick (Z 23005)
    • 2.11.2 Assembly of the bullclam bucket to the stick (Z 20953)
  • 2.12 Mounting of the Pin Seals
    • 2.12.1 Backhoe (Z 23006)
    • 2.12.2 Bullclam bucket (Z 21963)
  • 2.13 Putting the Central Lubrication System into operation (Z 24031)
  • 2.14 Standard Application Torque Chart
    • 2.14.1 Metric standard thread
    • 2.14.2 Metric fine thread
    • 2.14.3 Torque Chart for Flange Joints

Model Specification: Komatsu Hydraulic Mining Shovel PC3000-6

Language: English

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