Komatsu Hydraulic Mining Shovel PC4000 General Assembly Procedure

This is a complete general assembly procedure for the Komatsu Hydraulic Mining Shovel PC4000.

• Overviews
  • Superstructure
  • Engine House
• General
  • Delivery of the Excavator
  • Assembling of the Excavator
  • Transportation and Lifting
  • Manpower / Assembly Time
  • Assembly Site Requirements
  • Space and Placing Requirements
  • Preparation for Assembly
  • Basic Measurements and Weights
  • Transport Dimensions and Weights
• Assembly sequence
  • Assembly of Undercarriage
    • Mounting of travel gear breather filters
    • Track tensioning system
  • Assembly of Superstructure onto the Undercarriage
  • Assembly of engine house
  • Mounting of Boom
  • Mounting of Hydraulic Oil Tank
  • Mounting of Hydraulic Oil Cooler
  • Mounting of Fuel Tank
  • Mounting of Hydraulic access Ladder
  • Mounting of Cab Base
  • Mounting of Counterweight
  • Mounting of Handrails, Steps and Gratings
  • Mounting of Cable transfer to the Operators Cab
  • Mounting of Cab
    • Mounting of cab air cleaner
  • Mounting of Bucket Cylinders
  • Mounting of Stick
    • Mounting of stick (backhoe)
  • Filling up hydraulic oil tank
  • Bleed air from all hydraulic tanks
  • Filling up fuel tank
  • Pre-checks prior Initial Start-up
  • Mounting of stick cylinders to the stick
  • Assembly of Bullclam Bucket to the Stick
  • Mounting of the pin seals
    • Mounting of pin seals (backhoe)
  • Connection of the cable harnesses to the terminal rails in the switch box X2
  • Putting the Central Lubrication System into operation
  • Standard Application Torque Chart

Model Specification: Komatsu Hydraulic Mining Shovel PC4000

Language: English

File Format: PDF

Requirements: Adobe Reader

Zoom In/Out: Yes

Printable: Yes

Compatible: All Versions of Windows & Mac

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