Komatsu Hydraulic Mining Shovel PC5500 General Assembly Procedure

This is a complete general assembly procedure for the Komatsu Hydraulic Mining Shovel PC5500.

• Assembly of the Undercarriage
  • Track tensioning system
• Assembly of the Cable Reel Unit
• Assembly of the Superstructure Platform onto the Undercarriage
• Assembly of the Prime Drive Unit to the Superstructure Platform
  • Mounting of the hydraulic access ladder
• Assembly of the Boom Cylinders and the Stick Cylinder to the Boom
  • Assembly of the Boom
• Assembly of the Counterweight
• Mounting of the Fuel Tank or Main Switch Cabinet for Electrical Driven Unit
• Mounting of the Cab Base
• Mounting of the Cab with Support Frame
• Mounting of the High Pressure Hoses and Hydraulic Oil Tank
• Mounting of the Hydraulic Oil Cooler
• Mounting of the Hand Rails, Cat Walks, Steps and the Grease Barrel Crane
• Mounting of Cable transfer to the Operators Cab
• Installation of Hydraulic Hoses to the Attachment and Rotary Joint
• Checking of direction motor rotation
• Connection of Electric Cables
• Filling the Hydraulic System
• Pre-checks prior Initial Start-up
  • General
  • Only with Electric Drive
  • Initial Start up
• Assembly of the Stick to the Boom
• Mounting of the Stick Cylinders to the Stick
• Assembly of the Bullclam Bucket to the Stick
• Mounting of the Pin Seals
• Putting the Lubrication System into operation
• Checks and Adjustments Prior Commissioning
  • Metric standard thread
  • Metric fine thread

Model Specification: Komatsu Hydraulic Mining Shovel PC5500

Language: English

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