Komatsu PC210LC-6 Hydraulic Excavator Repair Service Manual

This workshop repair service manual is for the Komatsu PC210LC-6 Hydraulic Excavator with serial number A82001 and up. It is designed for use by mechanical technicians familiar with service procedures for BRP products. The manual covers repair and overhaul procedures, assuming the technician is well-versed in general automobile practices. It includes instructions on components manufactured for the excavator, as well as for proprietary components. The manual aims to provide reliable information and emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

It offers diagnostic and repair procedures, making it useful for both professional mechanics and DIY enthusiasts. For simpler jobs, doing it yourself may be quicker and more cost-effective than taking the excavator to a dealer. However, it is essential to observe safety precautions and use the recommended safety equipment and tools, including a torque wrench for fasteners. The manual also includes specifications and procedures available in an authorized dealer service department.

The content of the service manual depicts parts and procedures applicable to the excavator at the time of writing. It provides information and procedures for routine maintenance and servicing, including tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, and more extensive repairs involving engine and transmission disassembly.

This is an English language electronic delivery via email in .OVA file format. The manual aims to help excavator owners be better informed and more knowledgeable about repairs, similar to a professional automotive technician. It contains all necessary instructions needed for any repair the Komatsu PC210LC-6 Hydraulic Excavator may require.

• General Information
• Maintenance
• Lubrication
• Heating
• Ventilation
• Air Conditioning
• Suspension
• Front Suspension
• Rear Suspension
• Wheel
• Tire System
• Differential
• Driveline
• Drive Shaft
• Transfer Case
• Brakes
• Engine
• Engine Mechanical
• Engine Cooling
• Engine Fuel
• Engine Electrical
• Ignition System
• Starting
• Charging System
• Emissions
• Engine Exhaust
• Engine Lubrication
• Engine Speed Control System
• Clutch
• Cooling
• Electronic Control Modules
• Engine Systems
• Heated Systems
• Horn
• Ignition Control
• Instrument Cluster
• Lamps
• Power Systems
• Restraints
• Speed Control
• Transmission
• Exhaust System
• Body Structure
• Seats
• Security and Locks
• Air Bag System
• Exterior Trim
• Interior Trim
• Frame
• Bumpers
• Fuel System
• Steering
• Transmission and Transfer Case
• Tires
• Wheels
• Body
• Heating
• Air Conditioning
• Emissions Control
• Engine Removal
• Engine Installation
• Final Drive
• Electrical System

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drivebelt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• Engine valve clearance check - OHV engines
• Exhaust system check
• Fluid leak check
• Fluid level checks
• Front and rear brake pad/shoe check
• Front wheel alignment check
• Gearbox oil level check
• Handbrake check
• Hinge and lock check and lubrication
• HT lead, distributor cap
• Ignition circuit check
• Ignition timing
• Contact breaker gap (dwell angle) check
• Intensive maintenance
• Mixture adjustment check
• Road test
• Roadwheel security check
• Seat belt check
• Spark plug check
• Spark plug renewal
• Steering and suspension security check
• Throttle damper operation check
• Timing belt renewal
• Tyre checks
• Underbody inspection
• Wiper blade check

This workshop service manual is a comprehensive guide for maintaining and repairing the Komatsu PC210LC-6 Hydraulic Excavator, suitable for both professional mechanics and DIY enthusiasts.