Komatsu Pc220-5 Pc220LC-5 Excavator Workshop Service Manual

Komatsu Pc220-5 Pc220LC-5 Excavator Workshop Service Manual for Repair.

SERIAL NUMBERS:

• PC220-5: 35001 and up.
• PC22OLC-5: 35001 and up. A70001 and up.

This Komatsu Pc220-5 Pc220LC-5 Excavator Workshop Service Manual for Repair provides data, characteristics, instructions, and methodology to perform repair interventions on the vehicle and its components.

This manual includes special notes, important points, service data, precautions, etc. that are needed for the maintenance, adjustments, service, removal, and installation of vehicle components for Komatsu Pc220-5 Pc220LC-5 Excavator.

The most detailed, comprehensive step by step procedures, explanations, and pictorial diagrams from bumper to bumper you will ever see for Komatsu Pc220-5 Pc220LC-5 Excavator.

Komatsu Pc220-5 Pc220LC-5 Excavator Service Repair Manual meets all your information needs to repair or make some adjustments to your Komatsu Pc220-5 Pc220LC-5 Excavator Service Repair Manual. This manual is intended as a handy, easy to read reference book for the mechanics and DIY persons. Comprehensive explanations of all installation, removal, disassembly, assembly, repair, and check procedures are laid out with the individual steps in sequential order.

Detailed illustrations, exploded diagrams, drawings, and photos guide you through every service repair procedure for Komatsu Pc220-5 Pc220LC-5 Excavator Service Repair Manual.

Adjustment and repair operations include reference to Service tool numbers and the associated illustration depicts the tool for Komatsu Pc220-5 Pc220LC-5 Excavator. Where usage is not obvious the tool is shown in use.

This Komatsu Pc220-5 Pc220LC-5 Excavator service manual can be viewed on any computer, as well as zoomed and printed.

This service manual has been specially prepared so that the explanation is very simple. It has been prepared so that if this manual is thoroughly read, even comparatively new personnel can give satisfactory after services to the customers as well as disassemble and maintain the vehicle.

All service and repair instructions included for Komatsu Pc220-5 Pc220LC-5 Excavator.

Always use the correct special service tools or equipment specified. Under no circumstances use makeshift tools or equipment since the use of substitutes may adversely affect safe operation.

Where accurate measurements are required, they can only be made using calibrated, precision instruments.

Providing that the service schedules are respected, the customers can be sure of obtaining the maximum satisfaction and best result from his car. This manual provides general descriptions for accomplishing service and repair work with tested, effective techniques. Following them will help assure reliability.

Information on the construction and function are included. This part should be understood before proceeding with troubleshooting, disassembling and servicing. Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling and servicing which cover procedures, precautions, factory specifications, and allowable limits.

Information in this manual for Komatsu Pc220-5 Pc220LC-5 Excavator is divided into groups. These groups contain general information, diagnosis, testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and components. Appropriate service methods and correct repair procedures are essential for the safe, reliable operation of all motor vehicles as well as the personal safety of the individual carrying out the work.

The illustrations in this manual are used to highlight the fundamental principles and procedures of basic interventions. They may not show exactly the Komatsu Pc220-5 Pc220LC-5 Excavator in your possession.

Adjustment and repair operations also include reference to wear limits for Komatsu Pc220-5 Pc220LC-5 Excavator. Relevant data, useful assembly details all in this SERVICE MANUAL for Komatsu Pc220-5 Pc220LC-5 Excavator.

In order to perform the work efficiently and to avoid costly mistakes, read the text and thoroughly familiarize yourself with procedures before starting work.

All work should be performed with great care and in a clean working area with adequate lighting.

Please peruse and utilize this manual for Komatsu Pc220-5 Pc220LC-5 Excavator fully to ensure a complete repair work for satisfying you or your customers by keeping their vehicle in optimum condition.

All information, illustration, and specifications contained in this manual are based on the latest product information available at the time of publication approval. The specification, maintenance, and other information for the components are included, and diagnostic information has also been added where necessary. These torque values are intended for use in service assembly and installation procedures using the correct OEM fasteners. When replacing fasteners, always use the same type (part number) fastener as removed.

This Komatsu Pc220-5 Pc220LC-5 Excavator book outlines procedures for servicing and repairing vehicles using safe, effective methods. The procedures contain many NOTES, CAUTIONS, and WARNINGS which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service which could damage the vehicle or compromise its safety.

To maximize the life of your Komatsu Pc220-5 Pc220LC-5 Excavator:

• Accurately follow the maintenance requirements of the periodic maintenance chart in the service manual.
• Do not allow problems to develop. Investigate unusual noises and changes in the riding characteristics of the Komatsu Pc220-5 Pc220LC-5 Excavator. Rectify all problems as soon as possible (immediately if safety related).
• Use only genuine Komatsu Pc220-5 Pc220LC-5 Excavator parts as listed in the parts catalogue.
• Follow the procedures in this manual carefully and completely. Do not take shortcuts.
• Keep complete records of all maintenance and repairs with dates and any new parts installed.
• Use only approved lubricants, as specified, in the manual of the Komatsu Pc220-5 Pc220LC-5 Excavator.

This manual for Komatsu Pc220-5 Pc220LC-5 Excavator has been issued to provide you with technical information regarding the design, function, disassembly, adjusting work, and troubleshooting on the components and model of the Komatsu Pc220-5 Pc220LC-5 Excavator.

The descriptions are brief but precise and are supported by photographs, notes, drawings, and schematics, as well as exploded and sectional drawings. All this information is intended to simplify any necessary repair work which can be performed on Komatsu Pc220-5 Pc220LC-5 Excavator.

This manual also contains information about adjusting work and valuable reference data for such adjustment values.

For all maintenance and repair work on Komatsu Pc220-5 Pc220LC-5 Excavator, all accident prevention guidelines must be strictly observed. To perform all repairs listed in this manual, a complete set of standard tools, as well as the special tools and fixtures shown and listed are necessary.

No special emphasis is put on replacing sealing components as we assume that these items are replaced during any repair. Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts.

When describing work, which can be dangerous, we have described the required safety measures in this manual and indicated them by special remarks DANGER, CAUTION, or NOTE.

This Komatsu Pc220-5 Pc220LC-5 Excavator Service Service Repair Manual QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out!

This Komatsu Pc220-5 Pc220LC-5 Excavator Service manual is known in many names:

• Komatsu Pc220-5 Pc220LC-5 Excavator Service service manual.
• Komatsu Pc220-5 Pc220LC-5 Excavator Service repair manual.
• Komatsu Pc220-5 Pc220LC-5 Excavator Service workshop manual.
• Komatsu Pc220-5 Pc220LC-5 Excavator Service shop manual.

This manual for Komatsu Pc220-5 Pc220LC-5 Excavator is designed primarily for use by trained technicians in a properly equipped workshop. However, it contains enough detail and basic information to make it useful to the owner who desires to perform his own basic maintenance and repair work. The work can only be carried out if the owner has the necessary hand and special service tools to complete the job.

A basic knowledge of mechanics, including the proper use of tools and workshop procedures is necessary in order to carry out maintenance and repair work, satisfactorily.

Komatsu Pc220-5 Pc220LC-5 Excavator Service Manual for Workshop Repair.

GENERAL TAGS FOR TRACTORS / ESCAVATORS / BULLDOZER:

• ENGINE for Komatsu Pc220-5 Pc220LC-5 Excavator.
• ENGINE BODY for Komatsu Pc220-5 Pc220LC-5 Excavator.
• CYLINDER BLOCK for Komatsu Pc220-5 Pc220LC-5 Excavator.
• HALF-FLOATING HEAD COVER for Komatsu Pc220-5 Pc220LC-5 Excavator.
• CYLINDER HEAD for Komatsu Pc220-5 Pc220LC-5 Excavator.
• CENTER DIRECT INJECTION SYSTEM (E-CDIS) for Komatsu Pc220-5 Pc220LC-5 Excavator.
• PISTON for Komatsu Pc220-5 Pc220LC-5 Excavator.
• LUBRICATING SYSTEM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• OIL COOLER for Komatsu Pc220-5 Pc220LC-5 Excavator.
• COOLING SYSTEM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• THERMOSTAT for Komatsu Pc220-5 Pc220LC-5 Excavator.
• FUEL SYSTEM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• INJECTION PUMP for Komatsu Pc220-5 Pc220LC-5 Excavator.
• INDUCTION SYSTEM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• WATER PUMP for Komatsu Pc220-5 Pc220LC-5 Excavator.
• INTAKE SYSTEM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• TRAVELING CLUTCH for Komatsu Pc220-5 Pc220LC-5 Excavator.
• HYDRAULIC SHUTTLE for Komatsu Pc220-5 Pc220LC-5 Excavator.
• SYNCHRO SHUTTLE for Komatsu Pc220-5 Pc220LC-5 Excavator.
• CLUTCH for Komatsu Pc220-5 Pc220LC-5 Excavator.
• POWER TRAIN for Komatsu Pc220-5 Pc220LC-5 Excavator.
• HYDRAULIC SHUTTLE VALVE for Komatsu Pc220-5 Pc220LC-5 Excavator.
• MAIN GEAR SHIFT SECTION for Komatsu Pc220-5 Pc220LC-5 Excavator.
• TRANSMISSION for Komatsu Pc220-5 Pc220LC-5 Excavator.
• LUBRICATION FOR TRANSMISSION for Komatsu Pc220-5 Pc220LC-5 Excavator.
• REAR AXLE for Komatsu Pc220-5 Pc220LC-5 Excavator.
• FRONT AXLE for Komatsu Pc220-5 Pc220LC-5 Excavator.
• TRAVELING BRAKE for Komatsu Pc220-5 Pc220LC-5 Excavator.
• MASTER CYLINDER ASSEMBLY for Komatsu Pc220-5 Pc220LC-5 Excavator.
• PARKING BRAKE for Komatsu Pc220-5 Pc220LC-5 Excavator.
• STEERING MECHANISM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• STEERING CYLINDER for Komatsu Pc220-5 Pc220LC-5 Excavator.
• HYDRAULIC SYSTEM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• HYDRAULIC CIRCUIT for Komatsu Pc220-5 Pc220LC-5 Excavator.
• HYDRAULIC BLOCK for Komatsu Pc220-5 Pc220LC-5 Excavator.
• HYDRAULIC CYLINDER for Komatsu Pc220-5 Pc220LC-5 Excavator.
• ELECTRICAL CIRCUIT for Komatsu Pc220-5 Pc220LC-5 Excavator.
• ROPS MODEL for Komatsu Pc220-5 Pc220LC-5 Excavator.
• CABIN MODEL for Komatsu Pc220-5 Pc220LC-5 Excavator.
• UNDERCARRIAGE AND FRAME for Komatsu Pc220-5 Pc220LC-5 Excavator.
• STARTING MOTOR for Komatsu Pc220-5 Pc220LC-5 Excavator.
• ALTERNATOR for Komatsu Pc220-5 Pc220LC-5 Excavator.
• RADIATOR for Komatsu Pc220-5 Pc220LC-5 Excavator.
• HYDROSHIFT TRANSMISSION for Komatsu Pc220-5 Pc220LC-5 Excavator.
• BLADE for Komatsu Pc220-5 Pc220LC-5 Excavator.
• HYDRAULIC CONTROL VALVE for Komatsu Pc220-5 Pc220LC-5 Excavator.
• HYDRAULIC PUMP for Komatsu Pc220-5 Pc220LC-5 Excavator.
• TRACK FRAME for Komatsu Pc220-5 Pc220LC-5 Excavator.
• BODY for Komatsu Pc220-5 Pc220LC-5 Excavator.
• FRAMEWORK for Komatsu Pc220-5 Pc220LC-5 Excavator.
• STARTING SYSTEM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• SYSTEM OUTLINE AND ELECTRICAL CIRCUIT for Komatsu Pc220-5 Pc220LC-5 Excavator.
• LIGHTING SYSTEM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• AIR CONDITIONING SYSTEM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• WIRING DIAGRAM for Komatsu Pc220-5 Pc220LC-5 Excavator.
• AND MORE...

Komatsu Pc220-5 Pc220LC-5 Excavator Service Manual for Workshop Repair.