Komatsu PC228LC-3 Excavator Workshop Repair Service Manual

This workshop repair service manual is designed for the Komatsu PC228LC-3 Excavator, with serial number 20001 and up. It is a comprehensive guide intended for use by mechanical technicians familiar with service procedures for BRP products.

The manual covers repair and overhaul procedures specific to the Komatsu PC228LC-3 Excavator, assuming the technician's familiarity with general automobile practices. It includes instructions on components manufactured for the excavator, as well as repair procedures for proprietary components, enabling technicians to understand their functions and judge the overall performance of the vehicle.

Emphasizing particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE, this manual provides reliable instructions for routine maintenance, servicing, diagnostic, and repair procedures. It is useful for both professional mechanics and DIY enthusiasts, allowing for cost-effective maintenance and repairs.

For those intending to perform maintenance and repairs, it is essential to observe safety precautions and use recommended safety equipment and tools, including torque wrenches and special tools identified by their Komatsu PC228LC-3 Excavator special tool number and illustrated.

This service manual contains specifications and procedures available in an authorized Komatsu PC228LC-3 Excavator dealer service department, offering detailed information on tune-ups, maintenance, removal/install procedures, fuel system, ignition, lubrication system, exhaust, electrical system, and more extensive repairs involving engine and transmission disassembly.

It is important to note that this is a .PDF manual, not a software manual, and it is delivered electronically via email. The content of the manual depicts parts and procedures applicable to the particular product at the time of writing.

• General Information for Komatsu PC228LC-3 Excavator
• Maintenance for Komatsu PC228LC-3 Excavator
• Lubrication for Komatsu PC228LC-3 Excavator
• Heating for Komatsu PC228LC-3 Excavator
• Ventilation for Komatsu PC228LC-3 Excavator
• Air Conditioning for Komatsu PC228LC-3 Excavator
• Suspension for Komatsu PC228LC-3 Excavator
• Front Suspension for Komatsu PC228LC-3 Excavator
• Rear Suspension for Komatsu PC228LC-3 Excavator
• Wheel for Komatsu PC228LC-3 Excavator
• Tire System for Komatsu PC228LC-3 Excavator
• Differential for Komatsu PC228LC-3 Excavator
• Driveline for Komatsu PC228LC-3 Excavator
• Drive Shaft for Komatsu PC228LC-3 Excavator
• Transfer Case for Komatsu PC228LC-3 Excavator
• Brakes for Komatsu PC228LC-3 Excavator
• Engine for Komatsu PC228LC-3 Excavator
• Engine Mechanical for Komatsu PC228LC-3 Excavator
• Engine Cooling for Komatsu PC228LC-3 Excavator
• Engine Fuel for Komatsu PC228LC-3 Excavator
• Engine Electrical for Komatsu PC228LC-3 Excavator
• Ignition System for Komatsu PC228LC-3 Excavator
• Starting for Komatsu PC228LC-3 Excavator
• Charging System for Komatsu PC228LC-3 Excavator
• Emissions for Komatsu PC228LC-3 Excavator
• Engine Exhaust for Komatsu PC228LC-3 Excavator
• Engine Lubrication for Komatsu PC228LC-3 Excavator
• Engine Speed Control System for Komatsu PC228LC-3 Excavator
• Clutch for Komatsu PC228LC-3 Excavator
• Cooling for Komatsu PC228LC-3 Excavator
• Electronic Control Modules for Komatsu PC228LC-3 Excavator
• Engine Systems for Komatsu PC228LC-3 Excavator
• Heated Systems for Komatsu PC228LC-3 Excavator
• Horn for Komatsu PC228LC-3 Excavator
• Ignition Control for Komatsu PC228LC-3 Excavator
• Instrument Cluster for Komatsu PC228LC-3 Excavator
• Lamps for Komatsu PC228LC-3 Excavator
• Power Systems for Komatsu PC228LC-3 Excavator
• Restraints for Komatsu PC228LC-3 Excavator
• Speed Control for Komatsu PC228LC-3 Excavator
• Transmission for Komatsu PC228LC-3 Excavator
• Exhaust System for Komatsu PC228LC-3 Excavator
• Body Structure for Komatsu PC228LC-3 Excavator
• Seats for Komatsu PC228LC-3 Excavator
• Security and Locks for Komatsu PC228LC-3 Excavator
• Air Bag System for Komatsu PC228LC-3 Excavator
• Exterior Trim for Komatsu PC228LC-3 Excavator
• Interior Trim for Komatsu PC228LC-3 Excavator
• Frame for Komatsu PC228LC-3 Excavator
• Bumpers for Komatsu PC228LC-3 Excavator
• Fuel System for Komatsu PC228LC-3 Excavator
• Steering for Komatsu PC228LC-3 Excavator
• Transmission and Transfer Case for Komatsu PC228LC-3 Excavator
• Tires for Komatsu PC228LC-3 Excavator
• Wheels for Komatsu PC228LC-3 Excavator
• Body for Komatsu PC228LC-3 Excavator
• Heating for Komatsu PC228LC-3 Excavator
• Air Conditioning for Komatsu PC228LC-3 Excavator
• Emissions Control for Komatsu PC228LC-3 Excavator
• Engine Removal for Komatsu PC228LC-3 Excavator
• Engine Installation for Komatsu PC228LC-3 Excavator
• Final Drive for Komatsu PC228LC-3 Excavator
• Electrical System for Komatsu PC228LC-3 Excavator

• Air cleaner element renewal for Komatsu PC228LC-3 Excavator
• Air cleaner temperature control check for Komatsu PC228LC-3 Excavator
• Auxiliary drivebelt check for Komatsu PC228LC-3 Excavator
• Battery electrolyte level check for Komatsu PC228LC-3 Excavator
• Battery terminal check for Komatsu PC228LC-3 Excavator
• Brake hydraulic fluid renewal for Komatsu PC228LC-3 Excavator
• Brake hydraulic system seal and hose renewal for Komatsu PC228LC-3 Excavator
• Brake pipe and hose check for Komatsu PC228LC-3 Excavator
• Choke adjustment check for Komatsu PC228LC-3 Excavator
• Contact breaker point renewal and distributor lubrication for Komatsu PC228LC-3 Excavator
• Crankcase ventilation system check for Komatsu PC228LC-3 Excavator
• Emission control filter element renewal for Komatsu PC228LC-3 Excavator
• Engine coolant renewal for Komatsu PC228LC-3 Excavator
• Engine idle speed check for Komatsu PC228LC-3 Excavator
• Engine oil and filter renewal for Komatsu PC228LC-3 Excavator
• Engine valve clearance check - OHV engines for Komatsu PC228LC-3 Excavator
• Exhaust system check for Komatsu PC228LC-3 Excavator
• Fluid leak check for Komatsu PC228LC-3 Excavator
• Fluid level checks for Komatsu PC228LC-3 Excavator
• Front and rear brake pad/shoe check for Komatsu PC228LC-3 Excavator
• Front wheel alignment check for Komatsu PC228LC-3 Excavator
• Gearbox oil level check for Komatsu PC228LC-3 Excavator
• Handbrake check for Komatsu PC228LC-3 Excavator
• Hinge and lock check and lubrication for Komatsu PC228LC-3 Excavator
• HT lead, distributor cap for Komatsu PC228LC-3 Excavator
• Ignition circuit check for Komatsu PC228LC-3 Excavator
• Ignition timing for Komatsu PC228LC-3 Excavator
• Contact breaker gap (dwell angle) check for Komatsu PC228LC-3 Excavator
• Intensive maintenance for Komatsu PC228LC-3 Excavator
• Mixture adjustment check for Komatsu PC228LC-3 Excavator
• Road test for Komatsu PC228LC-3 Excavator
• Roadwheel security check for Komatsu PC228LC-3 Excavator
• Seat belt check for Komatsu PC228LC-3 Excavator
• Spark plug check for Komatsu PC228LC-3 Excavator
• Spark plug renewal for Komatsu PC228LC-3 Excavator
• Steering and suspension security check for Komatsu PC228LC-3 Excavator
• Throttle damper operation check for Komatsu PC228LC-3 Excavator
• Timing belt renewal for Komatsu PC228LC-3 Excavator
• Tyre checks for Komatsu PC228LC-3 Excavator
• Underbody inspection for Komatsu PC228LC-3 Excavator
• Wiper blade check for Komatsu PC228LC-3 Excavator

This workshop service manual is a valuable resource for maintaining and repairing the Komatsu PC228LC-3 Excavator, providing detailed instructions and specifications for various components and maintenance procedures.