Komatsu PC4000 General Assembly Procedure

This manual provides comprehensive instructions for the safe and efficient assembly of the Komatsu PC4000 Hydraulic Mining Shovel. It includes a step-by-step assembly procedure, parts installation, adjustment, and maintenance guidelines upon completion of assembly.

APPLICABLE MODELS:
- Komatsu PC4000 Hydraulic Mining Shovel

TABLE OF CONTENTS:

• Overviews
• Superstructure
• Engine House
• General
  • Delivery of the Excavator
  • Assembling of the Excavator
  • Transportation and Lifting
  • Manpower / Assembly Time
  • Assembly Site Requirements
  • Space and Placing Requirements
  • Preparation for Assembly
  • Basic Measurements and Weights
  • Transport Dimensions and Weights
• Assembly sequence
  • Assembly of Undercarriage
  • Mounting of travel gear breather filters
  • Track tensioning system
  • Assembly of Superstructure onto the Undercarriage
  • Assembly of engine house
  • Mounting of Boom
  • Mounting of Hydraulic Oil Tank
  • Mounting of Hydraulic Oil Cooler
  • Mounting of Fuel Tank
  • Mounting of Hydraulic access Ladder
  • Mounting of Cab Base
  • Mounting of Counterweight
  • Mounting of Handrails, Steps and Gratings
  • Mounting of Cable transfer to the Operators Cab
  • Mounting of Cab
  • Mounting of cab air cleaner
  • Mounting of Bucket Cylinders
  • Mounting of Stick
  • Mounting of stick (backhoe)
  • Filling up hydraulic oil tank
  • Bleed air from all hydraulic tanks
  • Filling up fuel tank
  • Pre-checks prior Initial Start-up
  • Mounting of stick cylinders to the stick
  • Assembly of Bullclam Bucket to the Stick
  • Mounting of the pin seals
  • Mounting of pin seals (backhoe)
  • Connection of the cable harnesses to the terminal rails in the switch box X2
  • Putting the Central Lubrication System into operation
  • Standard Application Torque Chart

Language: English
Requirements: Reader
Total pages: 94

This manual contains specifications, diagrams, actual real photo illustrations, and schemes. It offers the convenience of space savings and the ability to use the Search feature in Acrobat for quick access to specific information. Additionally, it is printable, allowing users to select and print only the necessary pages.

Compatibility:
- All versions of Windows PC OS, MAC OS, and Linux OS

Additional Information:

• A compression utility is required to extract the file if located in an archive (e.g. 7-).
• All pages are printable, enabling users to take the required information into the garage or workshop.