Komatsu Wheel Loader WA250PT-5H sn: WA250H60051 and up Operating and Maintenance Instructions

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These original factory manuals for Komatsu Loaders, Dozers, and Excavators contain high-quality images, circuit diagrams, and instructions to assist with operating, maintaining, and repairing your truck. The manuals are printable, contain searchable text, and navigation bookmarks.

Covered models:

  • WA250PT-5H sn: WA250H60051 and up

Format: 255 Pages

Language: English

Contents:

  • Foreword
  • Safety information
  • Introduction
  • Directions of machine
  • Necessary information
  • Machine serial Noplate and position
  • Engine serial Noplate and position
  • Position of service meter
  • Table to enter serial Noand distributor
  • Dimensions, weights, and operating data
  • CE-conforming equipment
  • Manufacturer-supplied CE-conforming equipment, according to document 421-93-H1900
  • Safety labels
  • Location of safety labels
  • Presentation of safety labels
  • General precautions
  • Safety rules
  • Precautions for operation
  • Starting engine
  • Operation
  • Transportation
  • Battery
  • Towing
  • Precautions for maintenance
  • Safety instructions
  • Precautions with tires
  • Handling tires
  • Precautions when storing tires
  • General view
  • General view of machine
  • General view of controls and gauges
  • Explanation of components
  • Machine monitor
  • Types of warning
  • Central warning lamp
  • Character display portion
  • Emergency stop item
  • Caution items
  • Warning/limit functions for travel speed
  • Inspection and maintenance item
  • Pilot display portion
  • Meter display portion
  • Other functions of machine monitor
  • Switches
  • Control levers, pedals
  • Steering tilt lock lever
  • Cap and cover with lock
  • Safety bar
  • Towing pin
  • Grease pump
  • Cab door inner lock
  • Cab door open lock
  • Cab window open lock cancel knob
  • Fuse
  • Fuse capacity and name of circuit
  • Slow blow fuse
  • Power outlet
  • Air conditioner
  • General locations and function of control panel
  • Method of operation
  • Precautions when using
  • Handling cab wiper
  • Preventing damage to wiper arm bracket
  • Operation
  • Check before starting engine, adjust
  • Walk-around check
  • Check before starting
  • Adjustment
  • Operations and checks before starting engine
  • Starting engine
  • Operations and checks after starting engine
  • Breaking-in the machine
  • Normal operation
  • Stopping engine
  • Moving the machine (Directional, speed), stopping the machine
  • Moving the machine
  • Changing direction
  • Stopping the machine
  • Turning
  • Emergency steering
  • Operation of work equipment
  • Handling hydraulic quick coupler
  • Installing the attachment
  • Removal and installation of the attachment
  • Precautions for use
  • Precautions when removing the attachment
  • Work possible using wheel loader
  • Digging operations
  • Leveling operations
  • Pushing operation
  • Load and carry operations
  • Loading operations
  • Precautions for operation
  • Permissible water depth
  • Fuel
  • Coolant
  • Grease
  • Carrying out KOWA (Komatsu Oil Wear Analysis)
  • Storing oil and fuel
  • Filters
  • Biodegradable hydraulic oil and lubricants
  • Outline of electric system
  • Wear parts
  • Wear parts list
  • Fuel, coolant, and lubricants
  • Lubrication chart
  • Proper selection of fuel, coolant, and lubricants
  • Standard tightening torques for bolts and nuts
  • Torque list
  • Periodic replacement of safety critical parts
  • Safety critical parts
  • Maintenance schedule chart
  • Service schedule
  • Service procedure
  • Initial 250 hours service (only after the first 250 hours)
  • When required
  • Check, clean, or replace air cleaner element
  • Dust pre-extractor "Turbo II": check, clean
  • Clean inside of cooling system
  • Check oil level in transfer case, add oil
  • Check axle oil level, add oil
  • Clean axle case breather
  • Clean air conditioner condenser
  • Check window washing fluid level, add fluid
  • Clean radiator fins and cooler fins
  • Clean transfer oil cooler fins
  • Check electrical intake air heater
  • Replace bolt on cutting edge
  • Replace bucket teeth
  • Check air conditioner
  • Replace slow blow fuse
  • Selection and inspection of tires
  • Check before starting
  • Every 50 hours service
  • Drain water, sediment from fuel tank
  • Every 100 hours service
  • Lubricate rear axle pivot pin
  • Clean element in air conditioner fresh air filter
  • Check oil level in hydraulic tank, add oil
  • Every 250 hours service
  • Check battery electrolyte level
  • Check parking brake
  • Check air conditioner compressor belt tension, adjust
  • Check for loose wheel hub bolts, tighten
  • Clean element in air conditioner recirculation filter
  • Lubricating
  • Every 500 hours service
  • Change oil in engine oil pan, replace engine oil filter cartridge
  • Replace fuel filter cartridge
  • Clean water separator strainer
  • Every 1000 hours service
  • Change oil in transfer case
  • Clean transfer case breather
  • Replace HST oil filter element
  • Lubricating
  • Check tightening parts of turbocharger
  • Check play of turbocharger rotor
  • Check alternator driving belt tension and replacement
  • Every 2000 hours service
  • Change oil in hydraulic tank, replace hydraulic filter element
  • Replace hydraulic tank breather element
  • Change axle oil
  • Replace element in air conditioner recirculation air filter, fresh air filter
  • Check alternator, starting motor
  • Check engine valve clearance, adjust
  • Check brake disc wear
  • Clean and check turbocharger
  • Check accumulator gas pressure
  • Check vibration damper
  • Every 4000 hours service
  • Lubricating
  • Check water pump
  • Technical data
  • Noise emission levels
  • Vibration level
  • Attachments, options
  • Selecting bucket and tires
  • Handling fork tool
  • Explanation of components
  • Work equipment lever
  • Operation
  • Loading operation
  • Method of using 3 levers
  • Explanation of components
  • Lift arm control lever
  • Bucket control lever
  • Auxiliary control lever
  • Directional selector switch
  • Directional selector actuation switch
  • Operation
  • Using switch to change between forward and reverse
  • Central lubrication system
  • Operating the central lubrication system
  • Display and control unit
  • Led-display
  • Pushbuttons
  • Changing the lubrication interval times
  • Index
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