Service Manual KONICA MINOLTA BIZHUB PRESS C7000, PRESS C7000P, PRESS C70hc, PRESS C6000;
This service manual, is the full KONICA MINOLTA BIZHUB PRESS C7000, PRESS C7000P, PRESS C70hc, PRESS C6000 Service Repair Manual.
This manual is in the format and have detailed Diagrams, pictures and full procedures to diagnose and repair your KONICA MINOLTA BIZHUB PRESS C7000, PRESS C7000P, PRESS C70hc, PRESS C6000 copier.
You can print, zoom or read any diagram, picture or page from this Service Manual. Every chapter on this manual is fully detailed and contain all the simulation codes, trouble codes, maintenance procedures, reset procedures, diagnose procedures of KONICA MINOLTA PRESS C7000, PRESS C7000P, PRESS C70hc, PRESS C6000 photocopier. You can find easily everything what do you need.
To see what contain, please read table of contents:
A: SAFETY AND IMPORTANT WARNING
SAFETY AND IMPORTANT WARNING ITEMS
1. OUTLINE
2. IMPORTANT NOTICE
3. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION
3.1 Descriptions in the service manual
3.2 Descriptions for safety and important warning items
4. SAFETY WARNINGS
4.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC
4.1.1 Outline
4.1.2 Prohibited Actions
4.2 POWER PLUG SELECTION
4.2.1 Outline
4.2.2 Power Cord Set or Power Plug
4.3 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE
4.3.1 Outline
4.3.2 Power Supply
4.3.3 Installation Requirements
4.3.4 Servicing
4.3.5 Fuse
4.3.6 Used Batteries Precautions
5. SAFETY INFORMATION
5.1 IMPORTANT NOTICE
5.2 INDICATION OF WARNING ON THE MACHINE
6. MEASURES TO TAKE IN CASE OF AN ACCIDENT
B: NOTATION OF THE CONTENTS
1. PRECAUTION ON HANDLING THIS MANUAL
2. PRODUCT NAME
3. TRADEMARK
3.1 TRADEMARKS OF OTHER COMPANIES
3.2 OWN TRADEMARKS
4. ELECTRICAL PARTS AND SIGNALS
5. PAPER FEED DIRECTION
C: PRODUCT SPECIFICATIONS
1. Bizhub PRESS C7000/C7000P/C70hc/C6000
1.1 Type
1.2 Functions
1.3 Paper
(1) Paper weight
(2) Type of paper
1.4 Recommended paper
1.4.1 Inch
1.4.2 Metric
1.5 Materials
1.6 Maintenance
1.7 Machine data
1.8 Operating environment
1.9 Note regarding the specifications
2. DF-622
2.1 Type
2.2 Functions
2.3 Type of paper
2.4 Machine data
2.5 Operating environment
2.6 Note regarding the specifications
3. PF-602
3.1 Type
3.2 Functions
3.3 Type of paper
3.4 Maintenance
3.5 Machine data
3.6 Operating environment
3.7 Note regarding the specifications
4. HT-504/505
4.1 Type
4.2 Machine data
4.3 Operating environment
4.4 Note regarding the specifications
5. LU-202
5.1 Type
5.2 Functions
5.3 Type of paper
5.4 Maintenance
5.5 Machine data
5.6 Operating environment
5.7 Note regarding the specifications
6. HT-503
6.1 Type
6.2 Machine data
6.3 Operating environment
6.4 Note regarding the specifications
7. MB-504
7.1 Type
7.2 Functions
7.3 Type of paper
7.4 Machine data
7.5 Operating environment
7.6 Note regarding the specifications
8. HD-514
8.1 Type
8.2 Functions
8.3 Machine data
8.4 Operating environment
8.5 Note regarding the specifications
9. PH-102
9.1 Type
9.2 Functions
9.3 Machine data
9.4 Operating environment
9.5 Note regarding the specifications
10. RU-509
10.1 Type
10.2 Functions
10.3 Type of paper
10.4 Machine data
10.5 Operating environment
10.6 Note regarding the specifications
11. HM-102
11.1 Type
11.2 Function
11.3 Type of paper
11.4 Machine data
11.5 Operating environment
11.6 Note regarding the specifications
12. FS-521
12.1 Type
12.2 Functions
(1) Function
(2) Number of staple sheets
(3) Staple position
(4) Maximum tray capacity of the main tray
(5) Maximum tray capacity of the sub tray
12.3 Type of paper
(1) Staple
12.4 Machine data
12.5 Operating environment
12.6 Note regarding the specifications
13. FS-531
13.1 Type
13.2 Functions
(1) Functions
(2) Staple
(3) Maximum tray capacity
13.3 Type of paper
(1) Staple mode
13.4 Machine data
13.5 Operating environment
13.6 Note regarding the specifications
14. FS-612
14.1 Type
14.2 Functions
(1) Function
(2) Staple
(3) Folding
(4) Maximum tray capacity*1
14.3 Type of paper
(1) Staple mode
(2) Saddle stitching mode
(3) Half-Fold mode
(4) Tri-folding mode
14.4 Machine data
14.5 Operating environment
14.6 Note regarding the specifications
15. PK-512/513.
15.1 Type
15.2 Functions
15.3 Type of paper
15.4 Machine data
15.5 Operating environment
15.6 Note regarding the specifications
16. PI-502
16.1 Type
16.2 Functions
16.3 Type of paper
16.4 Machine data
16.5 Operating environment
16.6 Note regarding the specifications
17. LS-505
17.1 Type
17.2 Functions
(1) Function
(2) Maximum tray capacity
17.3 Type of paper
17.4 Machine data
17.5 Operating environment
17.6 Note regarding the specifications
18. FD-503
18.1 Type
18.2 Functions
(1) Function
(2) Maximum tray capacity
18.3 Type of paper
(1) Punching function
(2) Folding functions
(3) PI functions
18.4 Machine data
18.5 Operating environment
18.6 Note regarding the specifications
19. SD-506
19.1 Type
19.2 Functions
(1) Function
(2) Maximum tray capacity
19.3 Type of paper
(1) Straight/sub tray mode
(2) Saddle stitching mode
(3) Trimming mode
(4) Multi-center folding mode
(5) Overlap tri-folding mode
19.4 Machine data
19.5 Operating environment
19.6 Note regarding the specifications
20. PB-503
20.1 Type
20.2 Functions
(1) Function
(2) Binding sheets
(3) Maximum tray capacity
(4) Others
20.3 Type of paper
(1) Paper size
(2) Paper weight
20.4 Machine data
20.5 Operating environment
20.6 Note regarding the specifications
21. IC-601
21.1 Type
21.2 Functions
21.3 Paper
21.4 Machine data
21.5 Operating environment
21.6 Note regarding the specifications
22. RU-506
22.1 Type
22.2 Functions
22.3 Paper type
22.4 Machine data
22.5 Operating environment
22.6 Note regarding the specifications
23. GP-501
23.1 Type
23.2 Modes of Operation
23.3 Machine data
23.4 Software
23.5 Electronic
23.6 Inputs
(1) Media Input from Printer
(2) Power
23.7 Outputs
23.8 Performance
(1) Reliability
23.9 Operation Environment, Storage, Transport
23.10 Safety /Regulatory
(1) Safety Compliance
(2) Electromagnetic Compliance
23.11 Appendix A
23.12 Appendix B
23.13 Appendix C
23.14 Glossary of Terms
D: OVERALL COMPOSITION
1. SYSTEM CONFIGURATION
1.1 System configuration
1.2 Configuration for optional device
1.2.1 Coupling combination of the main body and the paper feed option
1.2.2 Coupling combination of the main body and the finisher option
2. MAIN BODY UNIT CONFIGURATION
3. PAPER PATH
4. CONTROL BLOCK DIAGRAM
5. IMAGE CREATION PROCESS
5.1 Image creation flow and functions
5.2 Charging process (Step 1)
5.3 Laser exposure process (Step2)
5.4 Developing process (Step 3)
5.5 Intermediate transfer process (Step 4)
5.6 2nd transfer process (Step 5)
5.7 Separation process (Step 6)
5.8 Drum cleaning (Sub step 1)
5.9 Exposure before charging (Sub step 2)
5.10 Transfer belt cleaning (Sub step 3)
5.11 2nd transfer roller /Lw cleaning (Sub step 4)
5.12 Toner collection (Sub step 5)
6. IMAGE CREATION CONTROL
7. PROCESS SPEED
7.1 bizhub PRESS C7000/C7000P/C70hc
7.2 bizhub PRESS C6000
E: SERVICE TOOL
1. Bizhub PRESS C7000/C7000P/C70hc/C6000
1.1 Service material list
1.1.1 Service material list
1.2 Jig list
1.2.1 Jig list
1.3 Mail remote notification system
1.3.1 Outline
1.3.2 Operating environment
1.3.3 Major functions
1.3.4 Initial setting
1.3.5 Operating instructions of the mail remote notification system
1.3.6 Mail sending
1.4 Job history list
1.4.1 Outline
1.4.2 Major functions
1.4.3 Setting method
1.5 Counter list acquisition using USB memory
1.5.1 Outline
1.5.2 List that can be acquired
1.5.3 Acquisition method
1.6 Panel log
1.6.1 Outline
1.6.2 Log acquisition method
1.7 ORU-M Counter Rewrite
1.7.1 Load from external memory
1.7.2 Store to external memory
1.8 Management Tool
1.8.1 Outline
1.8.2 Installation of Management Tool
1.8.3 Starting up of Management Tool
1.8.4 Technician mode
1.8.5 Administrator mode
1.8.6 Various setting for the software
1.8.7 Error message list
1.9 Acquisition of the controller log
1.9.1 Outline
1.9.2 Preparation
1.9.3 Procedure for acquisition
F: PERIODICAL MAINTENANCE
1. MAINTENANCE ITEM
1.1 Bizhub PRESS C7000/C7000P/C70hc/C6000
1.1.1 Replacing procedure of the periodical replacement parts
1.1.2 Periodic maintenance 1 (Every 50,000 prints (C7000/C7000P/C70hc/C6000))
1.1.3 Periodic maintenance 2 (Every 160,000 prints (C6000))
1.1.4 Periodic maintenance 3 (Every 180,000 prints (C6000))
1.1.5 Periodic maintenance 2 (Every 200,000 prints (C7000/C7000P/C70hc))
1.1.6 Periodic maintenance 3 (Every 220,000 prints (C7000/C7000P/C70hc))
1.1.7 Periodic maintenance 4 (Every 200,000 prints (C6000))
1.1.8 Periodic maintenance 4 (Every 340,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 5 (Every 300,000 prints (C6000))
1.1.9 Periodic maintenance 5 (Every 350,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 5 (Every 300,000 prints (C6000))
1.1.10 Periodic maintenance 6 (Every 400,000 prints (C7000/C7000P/C70hc/C6000))
1.1.11 Periodic maintenance 7 (Every 450,000 prints (C7000/C7000P/C70hc/C6000))
1.1.12 Periodic maintenance 8 (Every 600,000 prints (C7000/C7000P/C70hc))
1.1.13 Periodic maintenance 8 (Every 600,000 prints (C6000))
1.1.14 Periodic maintenance 9 (Every 700,000 prints (C7000/C7000P/C70hc))
1.1.15 Periodic maintenance 9 (Every 900,000 prints (C6000))
1.1.16 Periodic maintenance 10 (Every 900,000 prints (C7000/C7000P/C70hc/C6000))
1.1.17 Periodic maintenance 11 (Every 1,000,000 prints (C7000/C7000P/C70hc/C6000))
1.1.18 Periodic maintenance 12 (Every 1,020,000 prints (C7000/C7000P/C70hc))
1.1.19 Periodic maintenance 13 (Every 1,050,000 prints (C7000/C7000P/C70hc))
1.1.20 Periodic maintenance 14 (Every 1,400,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 12 (Every 1,400,000 prints (C6000))
1.1.21 Periodic maintenance 15 (Every 1,800,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 13 (Every 1,800,000 prints (C6000))
1.1.22 Periodic maintenance 16 (Every 2,000,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 14 (Every 2,000,000 prints (C6000))
1.1.23 Periodic maintenance 17 (Every 2,400,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 15 (Every 2,400,000 prints (C6000))
1.1.24 Periodic maintenance 18 (Every 2,700,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 16 (Every 2,700,000 prints (C6000))
1.1.25 Periodic maintenance 19 (Every 3,000,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 17 (Every 3,000,000 prints (C6000))
1.1.26 Periodic maintenance 20 (Every 4,000,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 18 (Every 4,000,000 prints (C6000))
1.1.27 Spot replacement (Every 3,600,000 prints (C7000/C7000P/C70hc/C6000))
1.2 DF-622
1.2.1 Spotted replacement (Every 625,000 feeds)
1.3 PF-602
1.3.1 Periodic maintenance 1 (Every 200,000 prints)
1.3.2 Periodic maintenance 2 (Every 600,000 prints)
1.3.3 Periodic maintenance 3 (Every 2,400,000 prints)
1.4 LU-202
1.4.1 Periodic maintenance 1 (Every 200,000 prints)
1.4.2 Periodic maintenance 2 (Every 600,000 prints)
1.4.3 Periodic maintenance 3 (Every 2,400,000 prints)
1.5 RU-509/HM-102
1.5.1 Periodic maintenance 1 (Every 300,000 prints)
1.5.2 Periodic maintenance 2 (Every 600,000 prints)
1.5.3 Spotted replacement (Every 300,000 prints)
1.5.4 Spotted replacement (Every 1,500,000 prints)
1.6 FS-521
1.6.1 Periodic maintenance 1 (Every 600,000 prints)
1.6.2 Periodic maintenance 2 (Every 3,000,000 prints)
1.6.3 Spotted replacement (Every 500,000 operations)
1.6.4 Spotted replacement (Every 600,000 feeds)
1.7 FS-531
1.7.1 Periodic maintenance 1 (Every 200,000 prints)
1.7.2 Spotted replacement (Every 200,000 prints)
1.7.3 Spotted replacement (Every 400,000 prints)
1.7.4 Spot replacement (Every 500,000 staples)
1.8 FS-612
1.8.1 Periodic maintenance 1 (Every 300,000 prints)
1.8.2 Spotted replacement (Every 200,000 prints)
1.8.3 Spotted replacement (Every 400,000 prints)
1.8.4 Spot replacement (Every 200,000 staples)
1.9 PI-502
1.9.1 Periodic maintenance 1 (Every 300,000 prints)
1.9.2 Spotted replacement (Every 100,000 feeds)
1.9.3 Spotted replacement (Every 200,000 feeds)
1.9.4 Spotted replacement (Every 600,000 feeds)
1.9.5 Spotted replacement (Every 1,000,000 feeds)
1.10 LS-505
1.10.1 Periodic maintenance 1 (Every 1,500,000 prints)
1.11 FD-503
1.11.1 Periodic maintenance 1 (Every 1,500,000 prints)
1.11.2 Periodic maintenance 2 (Every 2,400,000 prints)
1.11.3 Periodic maintenance 3 (Every 5,400,000 prints)
1.11.4 Spotted replacement (100,000 feeds)
1.11.5 Spotted replacement (Every 200,000 prints)
1.12 SD-506
1.12.1 Periodic maintenance 1 (Every 600,000 prints)
1.12.2 Periodic maintenance 2 (Every 1,500,000 prints)
1.12.3 Spotted replacement (Every 18,900 cuts)
1.12.4 Spotted replacement (Every 37,500 cuts)
1.12.5 Spotted replacement (Every 500,000 cuts)
1.12.6 Spotted replacement (Every 500,000 times)
1.12.7 Spotted replacement (Every 850,000 cuts)
1.12.8 Spotted replacement (Every 1,000,000 sets)
1.13 PB-503
1.13.1 Periodic maintenance 1 (Every 750,000 prints)
1.13.2 Spotted replacement (Every 100,000 cuts)
1.13.3 Spotted replacement (Every 3,000,000 operations)
1.13.4 Spotted replacement (Every 600,000 prints)
1.13.5 Spotted replacement (Every 120 hours)
1.13.6 Spotted replacement (Every 240 hours)
1.13.7 Spotted replacement (Every 2000 hours)
1.14 RU-506
1.14.1 Maintenance 1 (Every 600,000 prints)
1.14.2 Spotted replacement (Every 5,000,000 operations)
1.15 GP-501
1.15.1 Maintenance 1 (Every 210,000 prints)
1.15.2 Maintenance 2 (Every 750,000 prints)
1.15.3 Maintenance 3 (Every 3,000,000 prints)
1.15.4 Maintenance 4 (Every 12,000,000 prints)
1.15.5 Spotted replacement (Every 500,000 punches)
1.15.6 Spotted replacement part (Every 4,000,000 cycle)
2. PERIODICALLY REPLACED PARTS LIST
2.1 Periodical replacement parts
2.2 bizhub PRESS C7000/C7000P/C70hc/C6000
2.2.1 Periodically replaced parts list (C7000/C7000P/C70hc)
2.2.2 Periodically replaced parts list (C6000)
2.2.3 Spotted replacement parts list
3. ORU-M PARTS
3.1 Life value of the ORU-M parts
(1) ORU-M corresponding parts
3.2 ORU-M parts list
(1) ORU-M parts list
3.3 ORU-M parts replacement timing
(1) ORU-M target unit life setting
(2) ORU-M warning icon display
3.4 Management of ORU-M parts counter
(1) Counter display
(2) Counter clear
4. LIFE VALUE
4.1 Life value of materials/parts
4.2 Life value determining condition
5. PERIODICAL MAINTENANCE PROCEDURE bizhub PRESS C7000/C7000P/C70hc/C6000
5.1 External section
5.1.1 Replacing the filter box, developing dust proof filter
5.1.2 Replacing the dust proof filter on rear side
5.2 Write section
5.2.1 - Cleaning the dust proof glass
5.3 Photo conductor section
5.3.1 Disassembling procedure of the process unit section
5.3.2 Opening /closing the toner supply door section
5.3.3 Pulling out the process unit
5.3.4 Replacing the drum cartridge
5.4 Charging section
5.4.1 Replace the charging corona
5.4.2 Replacing the charging dust proof filter
5.5 Intermediate transfer section
5.5.1 Removing/reinstalling the intermediate transfer unit
5.5.2 Replacing the transfer belt cleaning unit
5.5.3 Replacing the belt cleaning blade
5.5.4 Replacing the toner collection sheet
5.5.5 Replacing the transfer belt separation claw
5.5.6 Cleaning the intermediate transfer belt/rollers
5.5.7 Replacing the first transfer roller and the transfer roller bearing
5.5.8 Replacing the 2nd transfer roller /Up
5.5.9 Replacing the belt separation claw solenoid (SD1)
5.5.10 Replacing the separate discharging plate Assy
5.5.11 Replacing the 2nd transfer roller /Lw and the 2nd transfer earth plate Assy
5.6 Developing section
5.6.1 Replacing the developers /Y, /M, /C and /K
5.6.2 Replacing the developing units /C, /M, /Y, and /K
5.7 Toner collect box
5.7.1 Replacing the toner collect box
5.8 Paper feed section
5.8.1 Replacing the pick-up roller and the paper feed roller rubber
5.8.2 Replacing the separation roller rubber
5.8.3 Replacing the paper feed clutch and the pre-registration clutch
5.9 Vertical conveyance section
5.9.1 Replacing the intermediate conveyance clutch /1 (CL13)
5.10 Registration section
5.10.1 Replacing the registration cleaning sheet
5.10.2 Replacing the registration roller
5.11 Duplex section
5.11.1 Replacing the intermediate conveyance clutches /2 (CL4) and /3 (CL5)
5.11.2 Replacing the ADU conveyance clutches /1 (CL1), /2 (CL2), /3 (CL3), ADU pre-registration clutch (CL18)
5.12 Reverse/exit section
5.12.1 Replacing the reverse unbend roller
5.12.2 Replacing the paper exit unbend roller
5.13 Fusing section
5.13.1 Removing/reinstalling the fusing unit
5.13.2 Replacing the fusing drive gear /B, fusing duct assy
5.13.3 Replacing the fusing separation plate assy
5.13.4 Replacing the fusing drive gear /M
5.13.5 Replacing the fusing lamp assy /Up
5.13.6 Replacing the fusing roller /2, fusing bearing /2, fusing drive gear /O
5.13.7 Replacing the fusing belt, fusing roller /1, insulating sleeve /Up, fusing bearing /Up, belt regulating sleeve
5.13.8 Replacing the fusing heater lamp /4 (L5)
5.13.9 Replacing the fusing roller /Lw, fusing bearing /Lw, insulating sleeve /Lw
5.13.10 Replacing the fusing temperature sensor assy /Lw (edge)
5.13.11 Replacing the fusing temperature sensor assy /Up (edge)
5.13.12 Replacing the fusing paper exit roller /Up
5.13.13 Replacing the fusing regulating gear /A, fusing limiter
5.14 OT-502
5.14.1 Replacing the paper hold roller
5.14.2 Replacing the paper exit roller
5.14.3 Replacing the paper exit driven roller /2
6. PERIODICAL MAINTENANCE PROCEDURE DF-622
6.1 Precautions on maintenance
6.2 Paper feed section
6.2.1 Removing/reinstalling the paper feed unit
6.2.2 Replacing the pick-up roller and the paper feed roller
6.2.3 Replacing the separation roller
6.2.4 Cleaning the timing sensor (PS302)
6.2.5 Removing/reinstalling the registration roller cover
6.2.6 Cleaning the registration roller
6.2.7 Cleaning the registration sensor (PS301)
7. PERIODICAL MAINTENANCE PROCEDURE PF-602
7.1 Precautions on maintenance
7.2 Tray section
7.2.1 Precautions on maintenance of the tray section
7.2.2 Replacing the Pick-up rubber/paper feed roller
7.2.3 Replacing the separation roller
7.2.4 Replacing the paper feed clutch (CL1/CL4) and the separation clutch (CL2/CL5)
7.3 Conveyance section
7.3.1 Replacing the vertical conveyance clutch/1 (CL7), /2 (CL8), and /3 (CL9)
7.3.2 Replacing the horizontal conveyance clutch/1 (CL10), /2 (CL11), and pre-registration clutch (CL12)
8. PERIODICAL MAINTENANCE PROCEDURE LU-202
8.1 Paper feed section
8.1.1 Precautions on maintenance
8.1.2 Cleaning/pre-registration roller
8.1.3 Removing/installing paper feed roller Assy
8.1.4 Replacing the paper feed roller/pick-up roller
8.1.5 Replacing the separation roller
8.1.6 Replacing paper feed clutch (CL101) /pre-registration clutch (CL102)
9. PERIODICAL MAINTENANCE PROCEDURE MB-504
9.1 Precautions on maintenance
9.2 Paper feed section
9.2.1 Replacing the pick-up roller /BP and the paper feed roller rubber /BP
9.2.2 Replacing the separation roller rubber /BP
9.2.3 Replacing the paper feed clutch /BP (CL6)
10. PERIODICAL MAINTENANCE PROCEDURE RU-509/HM-102
10.1 Precautions on maintenance
10.2 Output paper density detection section
10.2.1 Cleaning the shutter
10.3 Humidification section (HM-102)
10.3.1 Replacing the humidification rollers /Rt and /Lt and the water feed roller
10.3.2 Replacing the water feed filter
11. PERIODICAL MAINTENANCE PROCEDURE FS-521
11.1 Precautions on maintenance
11.2 Conveyance section
11.2.1 Lubrication to bypass roller /Lw pressure release cam
11.3 Stacker section
11.3.1 Replacing the intermediate roller release solenoid (SD7)
11.3.2 Lubrication to worm gear and cam
11.4 Stapler section
11.4.1 Replacing the stapler assy
11.4.2 Replacing the staples
11.4.3 Cleaning the cut staple box
11.5 Main tray section
11.5.1 Replacing the paper exit roller
11.5.2 Replacing the paper exit opening solenoid assy (SD9)
12. PERIODICAL MAINTENANCE PROCEDURE FS-531
12.1 Precautions on maintenance
12.2 Conveyance section
12.2.1 Replacing the paper exit roller (sponge roller)
12.2.2 Replacing the intermediate conveyance roller (sponge roller)
12.3 Stacker section
12.3.1 Replacing the paper assist roller (sponge roller)
12.3.2 Replacement of the cleaning plate Assy
12.4 Stapler section
12.4.1 Replacing the stapler unit
13. PERIODICAL MAINTENANCE PROCEDURE FS-612
13.1 Precautions on maintenance
13.2 Conveyance section
13.2.1 Replacing the paper exit roller (sponge roller)
13.2.2 Replacing the intermediate conveyance roller (sponge roller)
13.3 Stacker section
13.3.1 Replacing the paper assist roller (sponge roller)
13.4 Stapler section
13.4.1 Removing/reinstalling the stapler unit cover
13.4.2 Replacing the stapler unit
14. PERIODICAL MAINTENANCE PROCEDURE PI-502
14.1 Precautions on maintenance
14.2 Paper feed section
14.2.1 Replacing the pick-up roller /Up and the paper feed roller /Up
14.2.2 Replacing the pick-up roller /Lw and the paper feed roller /Lw
14.2.3 Replacing the separation roller /Up and the torque limiter /Up
14.2.4 Replacing the separation roller /Lw and the torque limiter /Lw
15. PERIODICAL MAINTENANCE PROCEDURE LS-505
15.1 Precautions on maintenance
15.2 Conveyance section
15.2.1 Replacing the stacker tray up down motor (M1)
15.2.2 Replacing the paper press solenoid /3 (SD8)
15.2.3 Replacing the paper press solenoid /1 (SD6)
15.2.4 Replacing the paper press solenoid /2 (SD7)
15.2.5 Replacing the rear stopper solenoid (SD3)
16. PERIODICAL MAINTENANCE PROCEDURE FD-503
16.1 Precautions on maintenance
16.2 Conveyance section
16.2.1 Replacing roller solenoids /1 (SD5) to /4 (SD8)
16.2.2 2nd folding roller solenoid (SD18)
16.3 Punch section
16.3.1 Replacing the punch unit
16.3.2 Cleaning the punch shaft and the punch support board
16.3.3 Lubricating the punch drive section
16.4 Main tray section
16.4.1 Replacing the tray up down motor (M11)
16.5 PI section
16.5.1 Replacing the pick-up rubber (Upper stage)
16.5.2 Replacing the paper feed rubber (Upper stage)
16.5.3 Replacing the separation rubber (upper stage)
16.5.4 Replacing the pick-up rubber (Lower stage)
16.5.5 Replacing the paper feed rubber (lower stage)
16.5.6 Replacing the separation rubber (lower stage)
17. PERIODICAL MAINTENANCE PROCEDURE SD-506
17.1 Precautions on maintenance
17.2 Right angle conveyance section
17.2.1 Replacing the roller release solenoid /1 (SD5)
17.2.2 Replacing the roller release solenoid /2 (SD6)
17.2.3 Replacing the right angle conveyance gate solenoid (SD2)
17.2.4 Replacing the roller release solenoid /3 (SD7)
17.3 Saddle stitching section
17.3.1 Replacing the stapler assy
17.3.2 Replacing the slope unit
17.3.3 Pulling out the saddle stitching unit
17.3.4 Replacing the saddle stitching unit
17.4 Trimmer section
17.4.1 Removing/installing the trimmer paddle assy
17.4.2 Replacing the trimmer blade kit
17.4.3 Replacing the trimmer board assy
17.4.4 Replacing the trimming unit
17.4.5 Replacing the trimmer press motor (M32)
17.4.6 Replacing the trimmer blade motor (M31)
17.4.7 Lubrication to the trimmer unit
17.5 Bundle processing section
17.5.1 Replacing the bundle press stage gear
17.5.2 Replacing the bundle press stage unit
18. PERIODICAL MAINTENANCE PROCEDURE PB-503
18.1 Sub compile (SC) section
18.1.1 Precautions on maintenance
18.1.2 Replacing the switchback roller
18.1.3 Replacing the SC switchback release motor (M13) and the one-way clutches /A and /B
18.1.4 Replacing the SC pressure arm solenoid (SD13)
18.1.5 Replacing the FD alignment solenoid (SD11)
18.1.6 Lubrication to the sub scan alignment plate shaft
18.2 Cover paper table section
18.2.1 Precautions on maintenance
18.2.2 Replacing the roller cutter blade assy
18.2.3 Cleaning the cover paper folding plate and the book spine backing plate
18.2.4 Lubrication to the cover paper alignment plate shaft
18.3 Cover paper supply section
18.3.1 Removing/reinstalling the pick-up roller assy and the separation roller assy
18.3.2 Replacing the pick-up roller and the paper feed roller
18.3.3 Replacing the separation roller
18.3.4 Replacing the cover paper feed clutch (CL71) and the cover paper separation clutch (CL72)
18.4 Conveyance section
18.4.1 Replacing the sub tray exit solenoid (SD4)
18.5 Framework section
18.5.1 Replacing the exhaust filters /A and /B
18.6 Glue tank section
18.6.1 Replacing the glue apply roller drive gear bearing
18.6.2 Lubrication to the glue apply roller drive gear
18.6.3 Replacing the pellet supply cooling fan (FM4)
18.6.4 Replacing the glue tank assy
18.7 Clamp section
18.7.1 Lubrication to the clamp pressing board shaft
18.8 Book stock section
18.8.1 Lubrication to the guide shafts /Rt and /Lt
19. PERIODICAL MAINTENANCE PROCEDURE RU-506
19.1 Caution for maintenance procedure
19.2 Conveyance section
19.2.1 Replacing the entrance conveyance motor (M1), the paper exit motor (M2), the paper exit conveyance belt
19.2.2 Replacing the conveyance pulley, the paper exit conveyance pulley
19.2.3 Replacing the entrance roller /1, the bearing /K
19.2.4 Replacing the entrance roller /2, the stacker entrance roller, the stacker entrance conveyance belt, the stacker
entrance roller pressure springs /Fr and /Rr, the bearing /K
19.2.5 Replacing the paper refeed roller, the merging section roller, the paper exit roller, the bearing /K
19.2.6 Replacing the straight gate
19.2.7 Replacing the straight gate solenoid (SD1) and the straight gate spring
19.3 Stacker section
19.3.1 Replacing the stacker exit shutter solenoid (SD2)
19.3.2 Replacing the stack switching solenoid (SD3)
19.3.3 Replacing the stacker entrance guide plate solenoid (SD4)
20. PERIODICAL MAINTENANCE PROCEDURE GP-501
20.1 Caution for maintenance procedure
20.2 DIE SET SERVICE
20.2.1 Die Set Service
20.2.2 Die Set Life Expectancy
20.2.3 Die Set Components
20.2.4 Checking and Replacing the Die Set
20.2.5 Checking and lubricating the Die Set pins and Die Set shoulder bolts
20.2.6 Hole Alignment inspection
20.3 CHECK, CLEANING, AND LUBRICATION
20.3.1 CHECK, CLEANING, AND LUBRICATION
20.3.2 External Cleaning
20.3.3 Internal Cleaning
20.3.4 Operational Inspection
20.3.5 Internal Inspection
20.3.6 Cleaning the base
20.3.7 Cleaning the Die guide
20.3.8 Checking the Door Latch
20.3.9 Cleaning and Checking the aligner paper path and panels
20.3.10 Cleaning and Checking the Aligner Idler Roller
20.3.11 Cleaning the Aligner (Green) Drive Belt
20.3.12 Cleaning and Checking the Back Gauge Solenoid
20.3.13 Cleaning and Checking the Idler Rollers
20.3.14 Cleaning and Checking the punch idler rollers
20.3.15 Cleaning and Checking the Drive Rollers
20.3.16 Checking the Aligner Latch
20.3.17 Cleaning the Optical Sensors
20.3.18 Cleaning and Checking the Bypass Paper Path
20.3.19 Cleaning and Checking the Punch Paper Path
20.3.20 Cleaning and Checking the Timing Belt
20.3.21 Bypass panel
20.3.22 Bypass panel Removal
20.3.23 Aligner panels
20.3.24 Aligner Panel Removal
20.3.25 Aligner Idler Roller Replacement
20.3.26 Aligner Drive Belt Replacement
20.3.27 Cleaning and checking the energy drive roller
20.3.28 Replacing the back gauge mechanism
20.3.29 Back Gauge Removal
20.3.30 Solenoid Spring Replacement
20.3.31 Back Gauge Paddle
20.3.32 Back Gauge Assembly Adjustment
20.3.33 Punch module
20.3.34 Punch Module Removal
20.3.35 Lubricating to the Punch Drive Cams
20.3.36 Punch Clutch Replacement
20.3.37 Punch Module Brake Replacement and Adjustment
20.3.38 Punch Module Brake Replacement
20.3.39 Punch Module Brake Adjustment
20.3.40 Punch Module Motor Replacement
20.3.41 Punch Module Motor Drive Belt Replacement
20.3.42 Punch Module Drive Roller Replacement
20.3.43 Belt replacement
20.3.44 Tools
G: DISASSEMBLING/REASSEMBLING
1. ITEMS NOT ALLOWED TO BE DISASSEMBLED
1.1 Screw-lock applied screw
1.2 Prohibition of adjusting the volume of boards
1.3 Precaution on removing the boards
1.4 CCD unit
1.4.1 Positions from which removing the screws is prohibited
1.4.2 Reason of prohibition
1.5 Mirror unit/exposure unit
1.5.1 Positions from which removing the screws is prohibited
1.5.2 Reason of prohibition
1.6 Writing unit cover
1.6.1 Positions from which removing is prohibited
1.6.2 Reason of prohibition
1.7 Photo conductor section
1.7.1 Positions from which removing the screws is prohibited
1.7.2 Reason of prohibition
1.8 Intermediate transfer section
1.8.1 Positions from which removing the screws is prohibited
1.8.2 Reason of prohibition
1.9 Fusing unit
1.9.1 Positions from which removing the screws is prohibited
1.9.2 Reason of prohibition
2. Bizhub PRESS C7000/C7000P/C70hc/C6000
2.1 List of disassembling and assembling parts
2.2 Disassembling and assembling procedures
2.2.1 Rear cover /Up1, /Up2, /Lw
2.2.2 Left cover
2.2.3 Right cover /Up1, /Up2, /Up3, /Up4, /Lw1, /Lw2
2.2.4 Original glass assy
2.2.5 Upper cover /Fr, /Rt, /Lt, connector cover /Fr, /Rr, switch cover assy
2.2.6 Upper cover /Rr1, /Rr2
2.2.7 Main board unit
2.2.8 CCD unit
2.2.9 Exposure unit
2.2.10 Exposure lamp
2.2.11 Removing the scanner wire
2.2.12 Reinstalling the scanner wire
2.2.13 Writing unit
2.2.14 Process unit
2.2.15 Image correction unit
2.2.16 Belt collection pipe, Vertical conveyance pipe, Horizontal conveyance pipe
2.2.17 Duplex section
2.2.18 Replacing the lock levers /1 and /2
2.2.19 Paper feed trays /1 to /3
2.2.20 Tray up/down wire
2.2.21 Fusing large/small recognition connector
2.2.22 Temperature sensor /1 (TH1), thermostat /1 (TS1), /2 (TS2)
2.2.23 Temperature sensor /2 (TH2), thermostat /3 (TS3)
2.2.24 OT
3. DF-622
3.1 List of disassembling and assembling parts
3.2 Disassembling and assembling procedures
3.2.1 Precautions on disassembling and assembling
3.2.2 DF
3.2.3 Front cover
3.2.4 Rear cover
3.2.5 Conveyance belt
4. PF-602
4.1 List of disassembling and assembling parts
4.2 Disassembling and assembling procedures
4.2.1 Precautions on disassembling and assembling
4.2.2 Right cover
4.2.3 Rear cover /Lt2
4.2.4 The rear cover/Lt1 and /Rt
4.2.5 Front door
4.2.6 Tray
4.2.7 Lift wire
4.2.8 Paper lift motor/1 (M2) and /2 (M3)
4.2.9 Vertical conveyance unit
4.2.10 Horizontal conveyance unit
4.2.11 The multi feed detection board (MFDBR and S)
5. LU-202
5.1 List of disassembling and assembling parts
5.2 Disassembling and assembling procedures
5.2.1 Precautions on disassembling and assembling
5.2.2 Upper door
5.2.3 The clutch cover
5.2.4 The paper feed cover
5.2.5 Right cover
5.2.6 Front cover
5.2.7 Rear cover
5.2.8 Replacing the lift wire
5.2.9 Paper size VR (VR1)
6. RU-509/HM-102
6.1 Items not allowed to be disassembled/reassembled
6.1.1 Color density sensor unit
6.2 List of disassembling and assembling parts
6.3 Disassembling and assembling procedures
6.3.1 Precautions on disassembling and assembling
6.3.2 Front door
6.3.3 Rear cover
6.3.4 Upper cover
6.3.5 Humidification unit
6.3.6 Water feed tank
6.3.7 Pump motor (P1)
6.3.8 Color density sensor unit
6.3.9 Shutter
6.3.10 Note for replacing the board
7. FS-521
7.1 List of disassembling and assembling parts
7.2 Disassembling and assembling procedures
7.2.1 Precautions on disassembling and assembling
7.2.2 Front door
7.2.3 Sub tray
7.2.4 Upper cover /1
7.2.5 Upper cover /2
7.2.6 Left cover /Fr
7.2.7 Rear cover
7.2.8 Stacker unit
7.2.9 Main tray
7.2.10 Lift wire
7.2.11 Tray up down motor
7.2.12 Handling of the clogged stapler 1
7.2.13 Handling of the clogged stapler 2
7.2.14 Note for replacing the board
8. FS-531
8.1 List of disassembling and assembling parts
8.2 Disassembling and assembling procedures
8.2.1 Precautions on disassembling and assembling
8.2.2 Upper cover /1
8.2.3 Upper cover /2
8.2.4 Front door
8.2.5 Rear cover
8.2.6 Left cover
8.2.7 Main tray
8.2.8 Replacing the up/down wire
8.2.9 Stacker unit
8.2.10 Paper exit opening unit
8.2.11 Note for replacing the board
9. FS-612
9.1 Items not allowed to be disassembled/reassembled
9.1.1 Screw not allowed to be removed on the folding stopper
9.2 List of disassembling and assembling parts
9.3 Disassembling and assembling procedures
9.3.1 Precautions on disassembling and assembling
9.3.2 Upper cover /1
9.3.3 Upper cover /2
9.3.4 Front door
9.3.5 Rear cover
9.3.6 Left cover
9.3.7 Main tray
9.3.8 Replacing the up/down wire
9.3.9 Stacker unit cover
9.3.10 Stacker unit
9.3.11 Paper exit opening unit
9.3.12 Note for replacing the board
10. PK-512/513
10.1 Items not allowed to be disassembled and adjusted
10.1.1 Punch unit
10.2 Disassembly/reassembly parts list
10.3 Disassembly/reassembly procedure
10.3.1 Precautions on disassembling and assembling
10.3.2 Punch unit
11. PI-502
11.1 List of disassembling and assembling parts
11.2 Disassembling and assembling procedures
11.2.1 Precautions on disassembling and assembling
11.2.2 Upper cover
11.2.3 Rear cover
11.2.4 Operation panel cover
12. LS-505
12.1 List of disassembling and assembling parts
12.2 Disassembling and assembling procedures
12.2.1 Precautions on disassembling and assembling
12.2.2 Cover
12.2.3 Replacing the stacker tray up/down wire
12.2.4 Caution when setting models using toggle SW
13. FD-503
13.1 Items not allowed to be disassembled/reassembled
13.1.1 Precautions on disassembling and assembling
13.1.2 Folding/conveyance switching position adjustment section
13.2 List of disassembling and assembling parts
13.3 Disassembling and assembling procedures
13.3.1 Upper cover /Fr + PI cover /Fr
13.3.2 Upper cover /Rr + PI cover /Rr
13.3.3 Upper door
13.3.4 Rear cover
13.3.5 Left cover /Fr
13.3.6 Left cover /Rr
13.3.7 Paper exit stopper cover
13.3.8 Right cover
13.3.9 Left cover /Up
13.3.10 Mount cover
13.3.11 Front door
13.3.12 Cleaning the 2nd folding conveyance sensor (PS53)
13.3.13 Cleaning the 3rd folding conveyance sensor (PS54)
13.3.14 Cleaning the 3rd folding roller
13.3.15 Folding conveyance section
13.3.16 Main tray up/down wire
13.3.17 Multi feed detection board /1 (MFDB/1) and /2 (MFDB/2)
13.3.18 Note for replacing the board
14
14.1 Items not allowed to be disassembled/reassembled
14.1.1 Trimmer blade home sensor (PS50), Trimmer blade upper limit sensor (PS51)
14.1.2 Trimmer completion sensor (PS62)
14.1.3 Wire slack prevention sensor (PS66)
14.1.4 Trimmer press upper limit sensor (PS52), Trimmer press home sensor (PS53)
14.1.5 Trimmer press brake
14.1.6 Fixing screw of the trimmer press timing belt
14.2 List of disassembling and assembling parts
14.3 Disassembling and assembling procedures
14.3.1 Precautions on disassembling and assembling
14.3.2 Rear cover /Lt
14.3.3 Rear cover /Rt
14.3.4 Left cover
14.3.5 Upper cover /Fr
14.3.6 Upper cover /Rr3
14.3.7 Sub tray cover
14.3.8 Front door /Lt
14.3.9 Front door /Rt
14.3.10 Folding unit
14.3.11 Note for replacing the board
15. SD-506
15.1 List of disassembling and assembling parts
15.2 Disassembling and assembling procedures
15.2.1 Precautions on disassembling and assembling
15.2.2 Front door
15.2.3 Front cover
15.2.4 Booklet door
15.2.5 Rear cover /Rt
15.2.6 Rear cover /Lt
15.2.7 Left cover
15.2.8 Relay conveyance gear cover /Fr
15.2.9 Relay conveyance gear cover /Rr
15.2.10 Pellet supply cover
15.2.11 SC cover /Fr
15.2.12 SC cover /Up
15.2.13 Upper cover /FrRt
15.2.14 Upper cover /FrLt
15.2.15 Upper cover /RrRt
15.2.16 Upper cover /RrLt
15.2.17 Upper cover /Md
15.2.18 Deodorant unit
15.2.19 Pellet supply unit
15.2.20 Glue tank unit
15.2.21 SC unit
15.2.22 Clamp unit
15.2.23 PB left unit
15.2.24 Book lift wire
15.2.25 Cart wire
15.2.26 Conveyance unit /Lw
15.2.27 Relay conveyance unit
15.2.28 Cover paper tray
15.2.29 Cover paper lift wire
15.2.30 Binding mode procedure with manual operating function
15.2.31 Multi feed detection boards /S (MFDBS) and /R (MFDBR)
16. IC-601
16.1 List of disassembling and assembling parts
16.2 Disassembling and assembling procedures
16.2.1 Precautions on disassembling and assembling
16.2.2 Flow of disassembling the IC unit
16.2.3 Box cover
16.2.4 SSD/HDD unit
16.2.5 HDD cooling fan (FM3)
16.2.6 DIMM (DIMM)
16.2.7 Video interface board (VIB)
16.2.8 System control board (SCB)
16.2.9 BOX ventilation fan (FM1)
16.2.10 DC power supply (DCPS)
17. RU-506
17.1 List of disassembling and assembling parts
17.2 Disassembling and assembling procedures
17.2.1 Precautions on disassembling and assembling
17.2.2 Front cover
17.2.3 Rear cover
17.2.4 Left cover
17.2.5 Note to keep in mind when replacing the board
18. GP-501.
18.1 Centering punched holes
18.2 Door latch
18.2.1 Door latch check
18.2.2 Door Latch Adjustment
18.2.3 Door Latch and Switch Replacement
18.3 Preparing the GP-501 punch for service
18.3.1 Preparing the GP-501 punch for service
18.3.2 Separating the Punch From the Printer
18.3.3 Removing the Rear Cover
18.4 Leveling and aligning to the printer
(1) Procedure
(2) Tool Required
(3) To level the punch:
19. COMMERCIALLY AVAILABLE PARTS
19.1 Reinstalling the status indicator light
19.1.1 Configuration
19.1.2 Connector
19.1.3 Procedure
19.2 Key counter (KCT)
19.2.1 Connector
19.2.2 Procedure
H: CLEANING/LUBRICATION
1. CLEANING/LUBRICATION PROCEDURES
I ADJUSTMENT/SETTING
1. CHECKING BEFORE STARTING WORK
2. CHECKPOINTS WHEN CONDUCTING ON-SITE SERVICE
3. UTILITY
3.1 List of utility menus
3.2 Start/exit
3.2.1 Start method
3.2.2 Exit method
4. LIST OF ADJUSTMENT ITEMS
4.1 Priority for Adjustment/Setting after replacing parts
5. SERVICE MODE
5.1 Service Mode List
5.2 Start/exit
5.2.1 Start method
5.2.2 Exit method
5.3 Machine Adjustment
5.3.1 Restart Timing Adjustment (Printer Adjustment)
5.3.2 Centering Adjustment (Printer Adjustment)
5.3.3 FD-Mag
5.3.4 CD-Mag
5.3.5 Lead Edge Erase Adjustment (Printer Adjustment)
5.3.6 Registration Loop Adj
5.3.7 Pre-registration Adj
5.3.8 Belt Line Speed Adj
5.3.9 Skew Initial Position Memory (Printer Adjustment - Writing Initial Pos
5.3.10 Color Registration Auto.Adj
5.3.11 Color Registration Manual (Printer Adjustment)
5.3.12 Adjustment when replacing the multi feed detection board (PF)
5.3.13 CD-Mag
5.3.14 Beam Pitch Adjustment (Printer Adjustment)
5.3.15 Moire Adjustment (Printer Adjustment)
5.3.16 Recall Standard Data (Printer Adjustment)
5.3.17 Restart Timing Adjustment (Scanner Adjustment)
5.3.18 Centering Adjustment (Scanner Adjustment)
5.3.19 FD-Mag
5.3.20 Scan Gradation/Color Adj
5.3.21 Recall Standard Data (Scanner Adjustment)
5.3.22 Printer Gamma Offset Adj
5.3.23 Printer Gamma Offset Auto
5.3.24 Printer Gamma Offset Auto
5.3.25 Printer Gamma Sensor Adj
5.3.26 Printer Gamma Sensor Adj
5.3.27 Printer Screen Gradation (Quality Adjustment - Printer Gamma Adjustment)
5.3.28 Sharpness Adjustment (Quality Adjustment)
5.3.29 Contrast Adjustment (Quality Adjustment)
5.3.30 Dot Detect Adjustment (Quality Adjustment - Image Distinction Level)
5.3.31 Color Text Adjustment (Quality Adjustment - Image Distinction Level)
5.3.32 Dot Detect Adjustment (Quality Adjustment - Image Distinction Level)
5.3.33 ACS Adjustment (Quality Adjustment)
5.3.34 AE(AES) Adjustment (Quality Adjustment - Density Adjustment)
5.3.35 Copy Density Adjustment (Quality Adjustment - Density Adjustment)
5.3.36 Back
5.3.37 Bleed Prevention (Quality Adjustment - Density Adjustment)
5.3.38 Tone Adjustment (Quality Adjustment)
5.3.39 Recall Standard Data (Quality Adjustment)
5.4 Process Adjustment
5.4.1 1st Transfer Manual Adj
5.4.2 2nd Transfer Manual Adj
5.4.3 HV Adj.(Separation AC) (High Voltage Adjustment)
5.4.4 HV Adj
5.4.5 Pre-transfer Guide Confirm (High Voltage Adjustment)
5.4.6 Blade Setting Mode (Drum Peculiarity Adjustment)
5.4.7 Gamma Automatic Adj
5.4.8 Auto
5.4.9 Toner Density Sensor Init
5.4.10 Initial Drum Rotation (Drum Peculiarity Adjustment)
5.4.11 Toner Density Revert (Drum Peculiarity Adjustment)
5.4.12 Toner Density Sensor Speed (Drum Peculiarity Adjustment)
5.4.13 IDC Sensor Output (Sensor Output Confirm)
5.4.14 Toner Density Sensor Output (Sensor Output Confirm)
5.4.15 Humidity/Temperature Output (Sensor Output Confirm)
5.4.16 Background Margin Fine Adj
5.4.17 Develop AC Bias Fine Adj
5.4.18 Develop AC Frequency (Process Fine Adjustment)
5.4.19 Toner Density Fine Adj
5.4.20 Drum Small Rotation Interval (Interval/Quantity Adj.)
5.4.21 Automatic Refresh Interval (Interval/Quantity Adj.)
5.4.22 Toner Density Sensor Interval (Interval/Quantity Adj.)
5.4.23 Recall Standard Data
5.5 System Setting
5.5.1 Software DIPSW setting procedures
5.5.2 Software DIPSW setting list
5.5.3 Service Center TEL/FAX
5.5.4 M/C Serial Number Setting
5.5.5 Setup Date/Business Setting
5.6 Counter/Data
5.6.1 Maintenance Counter
5.6.2 Data collection procedures
5.6.3 Paper Size Counter (Total/copy/print)
5.6.4 ADF Counter
5.6.5 Coverage Data History
5.6.6 Paper JAM History
5.6.7 JAM/JAM Counter for Individual Section
5.6.8 Counter of Each Copy Mode(1)
5.6.9 Counter of Each Copy Mode(2)
5.6.10 SC Counter/SC Counter Individual Sec
5.6.11 SC data of time series
5.6.12 Maintenance Counter Reset (Maintenance History)
5.6.13 Parts History in Time Series (Maintenance History)
5.6.14 ORU-M Maintenance History
5.6.15 Checking, setting and resetting procedure of the Special Parts Counter
5.6.16 Special Parts Counter
5.6.17 Voluntary Part Counter (Parts Counter)
5.6.18 Custom size counter threshold setting
5.7 State Confirmation
5.7.1 I/O Check Mode
5.7.2 Input check procedures
5.7.3 Output check procedures
5.7.4 IO check mode list
5.7.5 Adjustment when replacing the multi feed detection board (PI)
5.7.6 Adjustment when replacing the cover paper multi feed detection board (PB)
5.7.7 FD, SD, FS and PB data EEPROM storage
5.7.8 Main body adjustment data NVRAM board storage
5.7.9 Printer image processing board line memory check
5.7.10 Hard disk check
5.7.11 Hard disk replacing procedure
5.7.12 Replacing procedure of the write unit
5.8 ADF Adjustment
5.8.1 ADF Original Size Adj
5.8.2 ADF Orig
5.8.3 ADF Sensor Adjustment
5.8.4 ADF Registration Loop Adj
5.9 Finisher Adjustment
5.9.1 Staple Center Position (Staple Finisher Position Adjustment)
5.9.2 Paper Width Adj.(Staple) (Staple Finisher Position Adjustment)
5.9.3 Paper Width Adj.(Straight) (Staple Finisher Position Adjustment)
5.9.4 Exit Guide Center Pos
5.9.5 Exit Guide Paper Width Adj
5.9.6 Paper Width Adjustment (Multi Folder(Punch) Adj.)
5.9.7 Punch Vertical Position Adj
5.9.8 Half Fold Position Adjustment (Multi Folder (Fold) Adj.)
5.9.9 Tri-Fold-in Pos
5.9.10 Tri-Fold-out Pos
5.9.11 Double Parallel Pos
5.9.12 Z-Fold Position Adj
5.9.13 Gate Position Adj
5.9.14 Fold Registration Loop Adj
5.9.15 Multi Folder(PI) Adjustment
5.9.16 Paper Width Adjustment (Stacker Adjustment)
5.9.17 Paper Length Adjustment (Stacker Adjustment)
5.9.18 Staple Center Position (Saddle Stitcher Pos
5.9.19 Staple Paper Width Adj
5.9.20 Staple Pitch Adjustment (Saddle Stitcher Pos
5.9.21 Half-Fold Position Adj
5.9.22 Tri-Fold Position Adj
5.9.23 Fold Paper Width Adj
5.9.24 Trimming Adjustment (Saddle Stitcher Pos
5.9.25 Trimmer Receiver Adj
5.9.26 Cover Trimming Adj
5.9.27 Cover Lead Edge Adj
5.9.28 Spine Corner form Pos
5.9.29 Glue Start Position (Perfect Binder Adjustment)
5.9.30 Glue Finish Position (Perfect Binder Adjustment)
5.9.31 Temperature Adjustment (Perfect Binder Adjustment)
5.9.32 Sub Compile CD Width Adj
5.9.33 Clamp CD Width Adjustment (Perfect Binder Adjustment)
5.9.34 Cover Up/Down CD Width Adj
5.9.35 Clamp FD Position Adj
5.9.36 Fold & Staple Stopper Adjustment
5.9.37 Half-Fold Stopper Adj
5.9.38 Vertical Position Adj
5.9.39 Horizontal Position Adj
5.9.40 Registration Adjustment (Punch Adjustment)
5.9.41 Paper Edge Detect Sensor (Punch Adjustment)
5.9.42 Tri-Fold Adjustment
5.9.43 2 Position Staple Pitch
5.9.44 Post Inserter Tray Size
5.9.45 Output Quantity Limit
5.9.46 Unbend Adjustment
5.9.47 Recall Standard Data
5.10 Firmware Version
(1) Usage
(2) Procedure
5.11 CS Remote Care
5.11.1 Outline
5.11.2 Setup procedure of the CS Remote Care (When using E-mail)
5.11.3 Setup procedure of the CS Remote Care (When using phone line modem)
5.11.4 Setup procedure of the CS Remote Care (When using WebDAV server)
5.11.5 List of combinations of E-mail CS Remote Care and Mail remote notification system
5.11.6 Mail initial setting (In the case of the main body NIC)
5.11.7 E-mail Initial Setting (In the case of controller NIC)
5.11.8 http communication setting (In the case of the main body NIC)
5.11.9 http Communication Setting (In the case of controller NIC)
5.11.10 Input procedure of software DIPSW for CS Remote Care
5.11.11 List of software DIPSW for CS Remote Care
5.11.12 Setup confirmation
5.11.13 Maintenance call
5.11.14 Center call from administrator
5.11.15 Confirm communication log
5.11.16 Initialization of RAM for CS Remote Care
5.11.17 CS Remote Care error code list
5.11.18 TROUBLESHOOTING
5.12 List Output
(1) Usage
(2) Procedure
5.13 Test Mode
5.13.1 Running Test Mode
5.13.2 Test Pattern Output Mode
5.13.3 Test Pattern No.11 Beam check
5.13.4 Test Pattern No.16 Linearity evaluation pattern
5.13.5 Test Pattern No.40 Image skew check pattern (Full-bleed print of Test Pattern No.16)
5.13.6 Test Pattern No.49 RU color sensor gamma correction (Output paper density adjustment chart i1-iSis/i1-Pro)
5.13.7 Test Pattern No.51 Gradation evaluation pattern (Main scan)
5.13.8 Test Pattern No.52 Gradation evaluation pattern (Sub scan)
5.13.9 Test Pattern No.53 Overall halftone
5.13.10 Test Pattern No.54 Gradation evaluation pattern
5.13.11 Test Pattern No.55 5 coverage
5.13.12 Test Pattern No.58 Stripe check pattern
5.13.13 Test Pattern No.62 Uneven density check pattern
5.13.14 Test Pattern No.75 Density correction pattern i1-iSis XL
5.13.15 Test Pattern No.76 Density correction pattern i1-Pro (Type1/Type2)
5.13.16 Test Pattern No.77 Density correction pattern Manual
5.13.17 Test Pattern No.80 Print peculiarity evaluation pattern
5.13.18 Test Pattern No.88 Chart file output
5.14 Setting Data
5.14.1 Load from external memory
5.14.2 Store to external memory
5.15 Log Store
5.15.1 Log Store Setting
5.15.2 Execute Log Storing
5.16 ORU-M Setting
5.16.1 ORU-M object/Life setting
5.16.2 ORU-M Life Threshold Setting
5.16.3 ORU-M Password Setting
6. IC-601 SERVICE MODE
6.1 IC Service Mode List
6.2 Start/exit of Service Mode
6.2.1 Method to activate IC service mode
6.2.2 Method to exit IC service mode
6.3 System Setting
6.3.1 IC software DIPSW setting procedures
6.3.2 IC software DIPSW list
6.4 Firmware Version
(1) Functions
(2) Usage
(3) Procedure
6.5 Firmware Version Up
6.5.1 ISW outline
6.5.2 Method of the USB memory ISW
6.5.3 Method of Internet ISW
6.5.4 ISW error list
6.6 IC HDD Format
(1) Functions
(2) Usage
(3) Procedure
6.7 CSV File Import/Export
6.7.1 Outline
6.7.2 Procedure
6.8 Font Backup
6.8.1 Outline
6.8.2 Preparation of backup/restore
6.8.3 Backup method
6.8.4 Method to restore
6.9 Log File Check
(1) Function
(2) Usage
(3) Procedure
7. CE/ADMINISTRATOR SECURITY SETTING
7.1 CE/Administrator Security Setting List
7.2 Start/exit
(1) Usage
(2) Procedure
7.3 CE Authentication
(1) Usage
(2) Procedure
7.4 CE Auth
(1) Usage
(2) Procedure
7.5 Admin
(1) Usage
(2) Procedure
7.6 Administrator Password
(1) Usage
(2) Procedure
8. FEE COLLECTION SETTING
8.1 Fee Collection Setting List
8.2 Start/exit
(1) Usage
(2) Procedure
8.3 Management Function
(1) Usage
(2) Procedure
8.4 Billing Coefficient Setting
(1) Usage
(2) Functions
(3) Procedure
9. ADJUSTMENT FOR POD
9.1 Process Adjustment
9.1.1 Outline
9.1.2 2nd Transfer Output Adj
9.1.3 2nd Transfer Output Adj
9.1.4 2nd Transfer-Lead Edge(Front)
9.1.5 2nd Transfer-Lead Edge(Back)
9.1.6 2nd Transfer-Rear Edge(Front)
9.1.7 2nd Transfer-Rear Edge(Back)
9.1.8 Separation AC
9.1.9 Separation AC
9.1.10 Separation DC(Front)
9.1.11 Separation DC(Back)
9.1.12 Temperature of fusing upper roller (Idling)
9.1.13 Temperature of fusing upper roller (Printing)
9.1.14 Temperature of fusing lower roller (Idling)
9.1.15 Temperature of fusing lower roller (Printing)
9.1.16 Temperature to turn OFF the upper edge heater forcibly / Paper width: less than 261mm
9.1.17 Temperature to turn OFF the upper edge heater forcibly / Paper width: 261mm or more
9.1.18 Speed Down
9.1.19 2nd transfer pressure
9.1.20 CPM Down
9.1.21 Fusing Air Separation Air Level Setting
10. MECHANICAL ADJUSTMENT bizhub PRESS C7000/C7000P/C70hc/C6000
10.1 Centering adjustment of the paper feed trays /1 to /3
(1) Usage
(2) Procedure
10.2 Separation pressure adjustment of the paper feed trays /1 to /3
(1) Usage
(2) Procedure
11. MECHANICAL ADJUSTMENT DF-622
11.1 Hinge angle adjustment (70 degrees and 40 degrees)
(1) Usage
(2) Procedure
11.2 Hinge angle adjustment (90 degrees)
(1) Usage
(2) Procedure
12. MECHANICAL ADJUSTMENT PF-602
12.1 Paper feed pick-up amount adjustment
(1) Usage
(2) Procedure
12.2 Pick-up roller height adjustment
(1) Usage
(2) Procedure
12.3 Separation pressure adjustment
(1) Usage
(2) Procedure
12.4 Lift plate horizontal adjustment
(1) Usage
(2) Procedure
12.5 Horizontal adjustment
(1) Usage
(2) Procedure
13. MECHANICAL ADJUSTMENT LU-202
13.1 Separation pressure adjustment
(1) Usage
(2) Procedure
13.2 Paper lift plate horizontal adjustment
(1) Usage
(2) Procedure
13.3 Paper centering adjustment
(1) Usage
(2) Procedure
13.4 Paper skew adjustment
(1) Usage
(2) Preparation
(3) Adjustment procedure of all the paper skew regularly
(4) Adjustment procedure of each paper skew irregularly
13.5 (Maximum) Paper feed height adjustment
(1) Usage
(2) Procedure
13.6 Pick-up roller separation adjustment
(1) Usage
(2) Procedure
14. MECHANICAL ADJUSTMENT MB-504
14.1 Paper feed roller /BP load adjustment
(1) Usage
(2) Procedure
14.2 (Maximum) Paper feed height adjustment (bypass)
(1) Usage
(2) Procedure
14.3 Pick-up shift amount adjustment (bypass)
(1) Usage
(2) Procedure
15. MECHANICAL ADJUSTMENT RU-509
15.1 Height adjustment
(1) Usage
(2) Procedure
15.2 Position adjustment of the shutter solenoid (SD5)
(1) Usage
(2) Procedure
16. MECHANICAL ADJUSTMENT FS-521
16.1 Adjusting the flat-stapling stopper position
(1) Usage
(2) Procedure
16.2 Adjusting the alignment plate position
(1) Usage
(2) Procedure
16.3 Horizontal adjustment
(1) Usage
(2) Procedure
17. MECHANICAL ADJUSTMENT FS-531
17.1 Adjustment the bypass gate
(1) Usage
(2) Procedure
17.2 Adjusting the shift position
(1) Usage
(2) Procedure
17.3 Adjusting the paper exit opening solenoid
(1) Usage
(2) Procedure
17.4 Adjusting the mounting position of the paper exit arm
(1) Usage
(2) Procedure
17.5 Adjusting the mounting position of the alignment plate /Up
(1) Usage
(2) Procedure
17.6 Staple position adjustment
(1) Usage
(2) Procedure
18. MECHANICAL ADJUSTMENT FS-612
18.1 Adjustment the bypass gate
(1) Usage
(2) Procedure
18.2 Adjusting the shift position
(1) Usage
(2) Procedure
18.3 Adjusting the paper exit opening solenoid
(1) Usage
(2) Procedure
18.4 Adjusting the mounting position of the paper exit arm
(1) Usage
(2) Procedure
18.5 Adjusting the mounting position of the alignment plate /Up
(1) Usage
(2) Procedure
18.6 Adjusting the mounting position of the alignment plate /Lw
(1) Usage
(2) Procedure
18.7 Staple position adjustment
(1) Usage
(2) Procedure
18.8 Staple position adjustment (Saddle stitching)
(1) Usage
(2) Procedure
18.9 Staple up/down position adjustment
(1) Usage
(2) Procedure
18.10 Half-fold stopper tilt adjustment
(1) Usage
(2) Procedure
18.11 Folding pressure adjustment
(1) Usage
(2) Procedure
18.12 Tri-folding position adjustment
(1) Usage
(2) Procedure
19. MECHANICAL ADJUSTMENT PK-512/513
19.1 Punch hole position skew adjustment
(1) Usage
(2) Procedure
20. MECHANICAL ADJUSTMENT PI-502
20.1 PI tilt adjustment (When PK is connected)
(1) Usage
(2) Procedure
21. MECHANICAL ADJUSTMENT LS-505
21.1 Adjusting the paper press solenoid /1 (SD6)
(1) Usage
(2) Procedure
21.2 Adjusting the paper press solenoid /2 (SD7)
(1) Usage
(2) Procedure
21.3 Adjusting the paper press solenoid /3 (SD8)
(1) Usage
(2) Procedure
21.4 Adjusting the job partition solenoid (SD2)
(1) Usage
(2) Procedure
21.5 Horizontal adjustment
(1) Usage
(2) Procedure
21.6 Grip conveyance home sensor adjustment
(1) Usage
(2) Procedure
22. MECHANICAL ADJUSTMENT FD-503
22.1 Roller solenoids /1 (SD5), /2 (SD6), /3 (SD7) and /4 (SD8) position adjustment
(1) Usage
(2) Procedure
22.2 2nd folding roller solenoid (SD18) position adjustment
(1) Usage
(2) Procedure
22.3 Punch Centering Adjustment
(1) Usage
(2) Procedure
22.4 Horizontal adjustment
(1) Usage
(2) Procedure
22.5 Paper feed control gear position adjustment (PI tray)
(1) Usage
(2) Procedure
22.6 Paper feed pick-up volume adjustment (PI tray)
(1) Usage
(2) Procedure
23. MECHANICAL ADJUSTMENT SD-506
23.1 Horizontal adjustment
(1) Usage
(2) Procedure
23.2 Folding skew adjustment
(1) Usage
(2) Procedure
23.3 Second folding position stabilization adjustment
(1) Usage
(2) Procedure
23.4 Staple position adjustment
(1) Usage
(2) Procedure
(3) Adjustment Procedure /1
(4) Adjustment Procedure /2
23.5 Stapler position adjustment
(1) Usage
(2) Procedure
23.6 Tilt/gap adjustment of the clincher
(1) Usage
(2) Procedure
23.7 Roller cutter skew adjustment
(1) Usage
(2) Procedure
23.8 Trimming adjustment
(1) Usage
(2) Procedure
24. MECHANICAL ADJUSTMENT PB-503
24.1 Clamp sub scan direction alignment adjustment
(1) Usage
(2) Procedure
24.2 Clamp main scan direction alignment adjustment
(1) Usage
(2) Procedure
24.3 Pellet supply arm angle adjustment
(1) Usage
(2) Procedure
24.4 Glue apply roller gap adjustment
(1) Usage
(2) Procedure
24.5 Cover paper glue gap adjustment
(1) Usage
(2) Gap adjustment procedure in thin coat mode
(3) Gap adjustment procedure in thick coat mode
24.6 Glue tank movement rail tilt adjustment
(1) Usage
(2) Procedure
24.7 Cover paper folding plate nipping adjustment
(1) Usage
(2) Procedure
24.8 Cover paper folding plate parallel adjustment
(1) Usage
(2) Procedure
24.9 Cover paper table up down belt adjustment
(1) Usage
(2) Check point
(3) Procedure
24.10 Cover paper alignment plate adjustment
(1) Usage
(2) Procedure
24.11 Cover paper cutting skew adjustment
(1) Usage
(2) Procedure
24.12 Cover paper table positioning
(1) Usage
(2) Procedure
24.13 Cover paper tray pick-up adjustment
(1) Usage
(2) Procedure
24.14 Cover paper tray pick-up roller height adjustment
(1) Usage
(2) Procedure
24.15 Cover paper tray separation pressure adjustment
(1) Usage
(2) Procedure
24.16 Cover paper tray Centering Adjustment
(1) Usage
(2) Procedure
24.17 Cover paper tray lift plate horizontal adjustment
(1) Usage
(2) Procedure
24.18 Height adjustment
(1) Usage
(2) Procedure
25. MECHANICAL ADJUSTMENT RU-506
25.1 Straight gate solenoid (SD1) position adjustment
(1) Usage
(2) Procedure
25.2 Position adjustment of the stacker exit shutter solenoid (SD2)
(1) Usage
(2) Procedure
25.3 Position adjustment of the stack switching solenoid (SD3)
(1) Usage
(2) Procedure
25.4 Position adjustment of the stacker entrance guide plate solenoid (SD4)
(1) Usage
(2) Procedure
J: REWRITING OF FIRMWARE
1. OUTLINE
1.1 Precautions on rewriting the firmware
(1) ISW execution procedures
(2) DIPSW and toggle SW setting on the boards
(3)
