KTM 450 EXC SIX DAYS 2008-2011 Repair Service Manual

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This workshop service manual is designed for the KTM 450 EXC SIX DAYS for the years 2008, 2009, 2010, and 2011. It is intended for use by professional mechanics and DIY enthusiasts who are familiar with general automobile practices.

The manual covers repair and overhaul procedures specific to the KTM 450 EXC SIX DAYS, including instructions on components manufactured for these models. It also incorporates instructions from component manufacturers for proprietary components, emphasizing the importance of understanding their functions for overall car performance.

It provides reliable information, specifications, and procedures available in an authorized KTM 450 EXC SIX DAYS dealer service department, and highlights particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

For routine maintenance and servicing, as well as diagnostic and repair procedures, this manual is a valuable resource. It enables individuals to perform many simpler jobs themselves, saving time and money by avoiding dealership expenses.

When working on the KTM 450 EXC SIX DAYS, safety equipment and precautions must be observed, including the use of a torque wrench and, in some cases, special tools identified by their KTM 450 EXC SIX DAYS special tool number and illustrated.

Owning and referring to this manual will provide the KTM 450 EXC SIX DAYS owner with better knowledge and the ability to perform repairs like a professional automotive technician.

This complete service manual contains instructions for tune-ups, maintenance, removal & installation procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly.

It is important to note that this is an electronic delivery via email and is available in English language. The content of the service manual depicts parts and procedures applicable to the particular product at the time of writing.

  • General Information
  • Maintenance
  • Lubrication
  • Heating
  • Ventilation
  • Air Conditioning
  • Suspension
  • Front Suspension
  • Rear Suspension
  • Wheel
  • Tire System
  • Differential
  • Driveline
  • Drive Shaft
  • Transfer Case
  • Brakes
  • Engine
  • Engine Mechanical
  • Engine Cooling
  • Engine Fuel
  • Engine Electrical
  • Ignition System
  • Starting
  • Charging System
  • Emissions
  • Engine Exhaust
  • Engine Lubrication
  • Engine Speed Control System
  • Clutch
  • Cooling
  • Electronic Control Modules
  • Engine Systems
  • Heated Systems
  • Horn
  • Ignition Control
  • Instrument Cluster
  • Lamps
  • Power Systems
  • Restraints
  • Speed Control
  • Transmission
  • Exhaust System
  • Body Structure
  • Seats
  • Security and Locks
  • Air Bag System
  • Exterior Trim
  • Interior Trim
  • Frame
  • Bumpers
  • Fuel System
  • Steering
  • Transmission and Transfer Case
  • Tires
  • Wheels
  • Body
  • Heating
  • Air Conditioning
  • Emissions Control
  • Engine Removal
  • Engine Installation
  • Final Drive
  • Electrical System
  • Air cleaner element renewal
  • Air cleaner temperature control check
  • Auxiliary drivebelt check
  • Battery electrolyte level check
  • Battery terminal check
  • Brake hydraulic fluid renewal
  • Brake hydraulic system seal and hose renewal
  • Brake pipe and hose check
  • Choke adjustment check
  • Contact breaker point renewal and distributor lubrication
  • Crankcase ventilation system check
  • Emission control filter element renewal
  • Engine coolant renewal
  • Engine idle speed check
  • Engine oil and filter renewal
  • Engine valve clearance check - OHV engines
  • Exhaust system check
  • Fluid leak check
  • Fluid level checks
  • Front and rear brake pad/shoe check
  • Front wheel alignment check
  • Gearbox oil level check
  • Handbrake check
  • Hinge and lock check and lubrication
  • HT lead, distributor cap
  • ignition circuit check
  • Ignition timing
  • contact breaker gap (dwell angle) check
  • Intensive maintenance
  • Mixture adjustment check
  • Road test
  • Roadwheel security check
  • Seat belt check
  • Spark plug check
  • Spark plug renewal
  • Steering and suspension security check
  • Throttle damper operation check
  • Timing belt renewal
  • Tyre checks
  • Underbody inspection
  • Wiper blade check
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