KTM 450 SXS Racing 2000-2007 Workshop Repair Service Manual

This Workshop Repair Service Manual is designed to cover the repair and overhaul of KTM 450 SXS RACING for the years 2000 to 2007. It is a comprehensive guide that assumes the technician is well-versed in general automobile practices. The manual includes instructions on components manufactured for KTM 450 SXS RACING, as well as repairs of proprietary components with instructions from respective manufacturers. It covers a wide range of topics including tune-ups, maintenance, removal & install procedures, assemblies & disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly.

This Service Manual provides reliable information and aims to help both professional mechanics and DIY enthusiasts get the best value from their KTM 450 SXS RACING. It includes many of the specifications and procedures available in an authorized dealer service department, offering diagnostic and repair procedures for routine maintenance and servicing.

For those considering maintenance and repair on their KTM 450 SXS RACING, it is essential to use safety equipment and observe safety precautions. The manual also refers to special tools that are recommended or required to accomplish adjustments or repairs, often identified by their special tool number and illustrated.

The owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably perform repairs like a professional automotive technician.

Specification:

• This is a FORM NOT A HARD COPY!!!
• FAST and FREE ELECTRONIC DELIVERY via Email!!!
• Language: English
• Printable: Yes
• File Format: .PDF

General Maintenance Tags for WSMBEST Workshop Service Manuals:

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drivebelt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• Engine valve clearance check - OHV engines
• Exhaust system check
• Fluid leak check
• Fluid level checks
• Front and rear brake pad/shoe check
• Front wheel alignment check
• Gearbox oil level check
• Handbrake check
• Hinge and lock check and lubrication
• HT lead, distributor cap
• Ignition circuit check
• Ignition timing
• Contact breaker gap (dwell angle) check
• Intensive maintenance
• Mixture adjustment check
• Road test
• Roadwheel security check
• Seat belt check
• Spark plug check
• Spark plug renewal
• Steering and suspension security check
• Throttle damper operation check
• Timing belt renewal
• Tyre checks
• Underbody inspection
• Wiper blade check