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The KTM 520 XC-W EXC 2000-2007 Workshop Service Manual for Repair provides comprehensive data, characteristics, instructions, and methodology for performing repair interventions on the vehicle and its components. It includes special notes, important points, service data, precautions, and detailed, comprehensive step-by-step procedures, explanations, and pictorial diagrams from bumper to bumper. This manual is intended as a handy, easy-to-read reference book for mechanics and DIY enthusiasts.
The manual covers adjustment and repair operations, including reference to service tool numbers and associated illustrations, and can be viewed on any computer, as well as zoomed and printed. It has been specially prepared to ensure that even relatively new personnel can give satisfactory after-services to customers, as well as disassemble and maintain the vehicle. All service and repair instructions are included, and it provides general descriptions for accomplishing service and repair work with tested, effective techniques.
Information on construction, function, troubleshooting, servicing specifications, tightening torque, checking and adjusting, disassembling and assembling, and servicing is included. The manual is divided into groups containing general information, diagnosis, testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and components. The illustrations are used to highlight the fundamental principles and procedures of basic interventions.
To maximize the life of your KTM 520 XC-W EXC 2000-2007, it is important to accurately follow the maintenance requirements, investigate unusual noises and changes in riding characteristics, use genuine parts, follow procedures carefully, keep complete records of all maintenance and repairs, and use approved lubricants as specified in the manual.
This manual is designed primarily for use by trained technicians in a properly equipped workshop, but it contains enough detail and basic information to make it useful to owners who desire to perform their own basic maintenance and repair work. A basic knowledge of mechanics, including the proper use of tools and workshop procedures, is necessary in order to carry out maintenance and repair work satisfactorily.
The manual also contains information about adjusting work and valuable reference data for adjustment values. All accident prevention guidelines must be strictly observed, and a complete set of standard tools, as well as the special tools and fixtures shown and listed, are necessary to perform all repairs listed in this manual.
It is important to note that the illustrations in this manual may not show exactly the KTM 520 XC-W EXC 2000-2007 in your possession. Adjustment and repair operations also include reference to wear limits, and relevant data and useful assembly details are all included in this service manual.
For a complete list of components and systems covered, please refer to the manual. Always use the correct special service tools or equipment specified, and under no circumstances use makeshift tools or equipment, as the use of substitutes may adversely affect safe operation. Providing that the service schedules are respected, the customers can be sure of obtaining the maximum satisfaction and best result from their vehicle.
This manual is 100% complete and intact, with no missing or corrupt pages/sections. It is known by various names, including service manual, repair manual, workshop manual, and shop manual. It is a valuable resource for anyone looking to perform maintenance and repair work on the KTM 520 XC-W EXC 2000-2007.
For a detailed list of specifications and components covered, please refer to the manual.