KTM 525 SMR Racing 2000-2007 Workshop Repair Service Manual

This workshop repair service manual is designed to cover the repair and overhaul of KTM 525 SMR RACING vehicles from 2000 to 2007. It is a comprehensive guide that assumes the technician is well-versed in general automobile practices and emphasizes the special aspects of the product. The manual includes instructions on components manufactured for KTM 525 SMR RACING vehicles, as well as repairs of proprietary components with instructions from respective manufacturers. It provides information on tune-ups, maintenance, removal and installation procedures, assemblies and disassemblies, fuel system, ignition, lubrication system, exhaust, electrical system, body, and more extensive repairs involving engine and transmission disassembly.

This service manual aims to provide the most reliable information to help you get the best value from your KTM 525 SMR RACING vehicle. It includes many of the specifications and procedures available in an authorized KTM 525 SMR RACING dealer service department, offering diagnostic and repair procedures for routine maintenance and servicing.

For those interested in DIY maintenance and repair, this manual is essential. It is important to use safety equipment and observe safety precautions when working on the vehicle, including using a torque wrench to ensure that fasteners are tightened according to specifications. The text also refers to special tools recommended or required to accomplish adjustments or repairs, often identified by their KTM 525 SMR RACING special tool number and illustrated.

Owners will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably perform repairs like a professional automotive technician.

Specification:

• This is a FORM NOT A HARD COPY!!!
• FAST and FREE ELECTRONIC DELIVERY via Email!!!
• Language: English
• Printable: Yes
• File Format: .PDF

General Maintenance Tags for WSMBEST Workshop Service Manuals:

• Air cleaner element renewal
• Air cleaner temperature control check
• Auxiliary drivebelt check
• Battery electrolyte level check
• Battery terminal check
• Brake hydraulic fluid renewal
• Brake hydraulic system seal and hose renewal
• Brake pipe and hose check
• Choke adjustment check
• Contact breaker point renewal and distributor lubrication
• Crankcase ventilation system check
• Emission control filter element renewal
• Engine coolant renewal
• Engine idle speed check
• Engine oil and filter renewal
• Engine valve clearance check - OHV engines
• Exhaust system check
• Fluid leak check
• Fluid level checks
• Front and rear brake pad/shoe check
• Front wheel alignment check
• Gearbox oil level check
• Handbrake check
• Hinge and lock check and lubrication
• HT lead, distributor cap
• Ignition circuit check
• Ignition timing
• Contact breaker gap (dwell angle) check
• Intensive maintenance
• Mixture adjustment check
• Road test
• Roadwheel security check
• Seat belt check
• Spark plug check
• Spark plug renewal
• Steering and suspension security check
• Throttle damper operation check
• Timing belt renewal
• Tyre checks
• Underbody inspection
• Wiper blade check

KTM 525 SMR RACING 2000 2001 2002 2003 2004 2005 2006 2007 Workshop Repair Service Manual.