Kyocera KM-4800w, Service Manual

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The Kyocera KM-4800w Service Manual is a comprehensive resource for diagnosing and repairing your Kyocera KM-4800w copier. It contains detailed diagrams, pictures, and procedures for maintenance, reset, and diagnosis. This manual is valuable for both professional mechanics and DIY enthusiasts.

  • Chapter 1. INTRODUCTION
    • Features
    • Specifications
      • General
      • Printer part
      • Scanner part
    • Appearance
      • Front
      • Rear
    • Specifications for Originals
      • Original - Standard
      • Special Documents
      • "Do Not Scan" Originals
    • Specifications for the Scan Original
    • Specifications for the Printing Paper
      • Papers not available to use
      • Keeping the paper in the custody
      • Treatment against environmental condition
  • Chapter 2. INSTALLATION
    • Installation Requirements
    • Unpacking
      • Unpacking
      • Confirmation of Accessories
    • Leveling the Machine
    • Setup of the Roll Deck
    • Setup of the Machine
    • Installation of Accessories
    • Turning on the Machine
    • Initializing Scanner Unit
    • Installation of Optional Licenses
      • Scan System 2 (for Scan to File)
      • UG-32 (for printing)
  • Chapter 3. PRINT/SCAN PROCESS PAGE
    • Print Process
      • Characteristic of toner
      • Each step of the print process
        • Erasing (Removal of negative electric charges)
        • Charge of Drum
        • Exposure
        • Development
        • Transfer
        • Separation
        • Drum Cleaning (Removal of remained toner)
        • Fusing
      • Controlling the movement of toner in the Developer Unit
      • Toner Collection Process
      • Density Compensation Process
    • Scan Process
      • Data flow in scan and copy
      • Positioning process of Image Block
  • Chapter 4. ELECTRICAL PAGE
    • General Information
    • Electrical Components Location
      • Right side
      • Left side
      • Back side
      • Front side
      • LED Head Frame
      • Main Frame
      • Developer Unit
      • Fuser Unit
      • Roll Deck
      • Cutter Unit
      • Inner Transport Unit
      • Scanner Unit
    • Check & Adjustment of Analog Output from HV Power Supply
      • Situations necessary to check the analog output
      • Check & Adjustment of Analog Voltage to the Image Corona
      • Check & Adjustment of Analog Voltage to the Transfer Corona
      • Check & Adjustment of AC Component to the Separation Corona
      • Check & Adjustment of DC Component to the Separation Corona
      • Check & Adjustment of Negative Developer Bias to the Developer Roller
      • Check & Adjustment of Positive Developer Bias to the Developer Roller
      • Check & Adjustment of the Bias gap between Developer Roller and Regulation Roller
      • Check & Adjustment of Positive Cleaning Roller Bias (Print Cycle)
      • Check & Adjustment of Negative Cleaning Roller Bias (Toner Collection Process)
  • Chapter 5. MECHANICAL PAGE
    • Outer Covers
      • Removal of Side Covers
      • Removal of Cover 15
      • Removal of Cover 14
    • Developer Unit
      • Removal of the Developer Unit
      • Replacement of Developer Unit Components
      • Replacement of Toner Supply Roller
      • Replacement of Screw Assy
      • Replacement of DC Motor
      • Replacement of Sensor (TLS1)
      • Adjustment of the space between gears (Necessary to adjust after replacing the Developer Unit)
      • Readjustment of the pressure of Regulation Roller
    • Fuser Unit
      • Removal of the Fuser Unit
      • Replacement of Fuser Unit Components
      • Replacement of Roller Pressure
      • Replacement of Thermistors
      • Replacement of Thermostat
      • Replacement of Exit Sensor
    • Roll Deck
      • Replacement of Cutter Assembly
      • Replacement of Clutches (CL3, CL4 & CL5) of Roll 1
      • Replacement of Clutches (CL6 & CL7) of Roll 2
      • Replacement of Timing Belt 633
      • Replacement of Timing Belt 453
      • Replacement of Timing Belt 330
      • Replacement of Sensors (PH6, PH7, PH9 PH12)
      • Replacement of Sensors (PH8)
      • Replacement of Sensors (PH10)
      • Replacement of Dehumidify Heater (Roll 1)
      • Replacement of Dehumidify Heater (Roll 2)
      • Installation of Dehumidify Heater Kit (Option)
        • Installation of 1 Roll Dehumidify Kit
        • Installation of 2 Roll Dehumidify Kit
      • Installation of Roll Deck 2 Kit (Option)
    • Photoconductive Drum
      • Replacement of the Photoconductive Drum
      • How to fix the Aluminum Blocks
        • Fixing Block with Drum Block Fix Tool
        • Fixing Block by hand (w/o Drum Block Fix Tool)
      • Cleaning of Photoconductive Drum
      • Replacement of Belt 4
    • LED Head
      • Replacement of the LED Head Unit
      • LED focus adjustment
        • Check of the Test Pattern Image
        • Positioning of the Aluminum Blocks
        • Focus Adjustment with Spacers
      • Image Corona
        • Removal of the Image Corona Unit
        • Replacement of the Corona Wire
      • Transfer / Separation Corona
        • Removal of the Transfer / Separation Corona
        • Replacement of Corona Wires
      • Engine Frame
        • Replacement of DC Motor (M4) and Developer Press Sensor (PH4)
        • Replacement of Manual Set Sensor (PH5) & Registration Sensor (PH1)
        • Replacement of Fans (BL5 & BL6)
        • Replacement of Blowers (BL3 & BL4)
      • Inner Transport Unit
        • Removal of the Inner Transport Unit
        • Replacement of Sensor (PH2) & Belt
      • Main Frame
        • Replacement of DC Motors (M1, M2), Belt 8, Belt 9, Belt 7
        • Replacement of Clutch (CL1)
        • Replacement of Blower (BL7)
      • Scanner Unit
        • Removal of the Scanner Unit
        • Replacement of Belt
        • Replacement of Motor Assy
        • Replacement of Feed Roller
        • Replacement of Pinch Roller Assy
        • Replacement of Sensor
        • Replacement of CIS
        • Replacement of Scan Glass Assy
      • Optional Attachment
        • Copy Tray Wide
    • Chapter 6. MAINTENANCE PAGE
      • Recommended Periodical Replacement Parts
      • Maintenance Period
        • Cleaning
        • Lubrication
          • Driving Gears on Machine Frame
          • Developer Unit
          • Terminal Plates on Machine Frame
      • Service Kit
    • Chapter 7. TROUBLESHOOTING PAGE
      • Troubleshooting - Printer Errors
        • Countermeasures - Call Operator Errors
        • Countermeasures - Call Service Errors
      • Troubleshooting - Image Quality Defects
        • Basic Image Adjustment
        • Countermeasures - Image Quality Defects
      • Troubleshooting - Scanner Defects
        • Countermeasures - Scanner Operation
        • Countermeasures - scanner image quality
    • Chapter 8. SERVICE MODE/UTILITY PAGE
      • Outline of Service Mode
      • Signal Status Mode
      • Information Mode
      • Device Operation Mode
      • Adjustment Mode
      • Running Mode
      • Jam/Error Mask Mode
      • Test Print Mode
      • Factory Adjustment Mode (Factory Use Only)
      • Clear Mode
      • User Mode
      • Scanner Utility
        • Installation
          • Installing USB Driver
          • Installing Scanner Utility
        • Starting Scanner Utility
        • Displaying Scanner Information
        • Scanner Adjustment
          • Shading (Calibration)
          • Feed Distance (1:1)
          • Position (Stitching)
        • Updating Scanner Firmware
      • Firmware Update (PW11620)
    • Chapter 9. APPENDIX

    Number of pages: 744

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