Linde Diesel Forklift Truck 353-02 Series: H50, H60, H70, H80 Operating Manual (User Manual)

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Get the comprehensive Illustrated Operating Manual (User Manual) for the Linde Forklift Truck with Diesel Engine 353-02 series. This manual covers models H50 D-02, H60 D-02, H70 D-02, H80 D-02, and H80/900 D-02. It is available in English and spans 95 pages.

  • Foreword
  • Authorised applications
  • Technical note
  • Takeover inspection
  • Description
  • Type plates
  • Technical data
  • Noise emission levels
  • Frequency characteristic for human body vibrations
  • Technical description
  • Engine
  • Hydraulic system
  • Technical description
  • Operation
  • Lift mast
  • Brakes
  • Steering
  • Electrical system
  • General view of truck
  • Controls and indicators
  • Composite instrument
  • Beginning operation
  • Safety rules
  • Important safety information
  • Handling fuels and lubricants
  • Accident prevention check
  • Operation of industrial trucks in the plant area
  • Diesel engine emissions
  • Soot particulate filter inspection
  • Running in instructions
  • Experts
  • Services prior to first operation
  • Daily checks
  • Daily checks and servicing before operation
  • Opening the bonnet
  • Closing the bonnet
  • Check the fuel level
  • Refuelling
  • Check the engine oil level
  • Check the header tank coolant level
  • Check the tyre inflation pressure
  • Applying the seat belt
  • Opening the seat belt
  • Adjusting the operator seat
  • Starting the engine
  • Cold start
  • Stopping the engine
  • Malfunctions during operation
  • Operation
  • Driving
  • Driving forward
  • Reversing
  • Reversing the direction of travel
  • Stopping
  • Single-pedal model
  • Steering
  • Brakes
  • Service brake
  • Parking brake
  • Applying the parking brake
  • Releasing the parking brake
  • Central-lever control of lifting device and attachments
  • Tilting the mast forward
  • Tilting the mast back
  • Lifting the fork carriage
  • Lowering the fork carriage
  • Operating the attachments
  • Operating the sideshift
  • Operating the clamp
  • Single-lever control of lifting device and attachments
  • Installation of additional equipment
  • Turning on the lighting
  • Turning on the hazard warning light
  • Turning on the front working lights
  • Turning on the working light (at rear)
  • Operating the intermittent front windscreen wiper
  • Operating the front windscreen wiper
  • Operating the front windscreen washer
  • Intermittent switch for rear and top windscreen wiper
  • Operating the rear windscreen and top screen wipers
  • Operating the rear windscreen and top screen washer
  • Operating the directional indicator lights
  • Turning on the dome light
  • Heater
  • Controls
  • Fan motor fuse
  • Operating the horn
  • Check fuses, renew if required
  • Before lifting a load
  • Loading
  • Adjusting the fork spread
  • Loading
  • Transporting a load
  • Depositing a load
  • Before leaving the lift truck unattended
  • Transport
  • Transport with lorry or low-bed semi-trailer
  • Hoisting the truck
  • Hoisting the truck with a crane
  • Hoisting the truck, wheel change
  • Hoisting the truck with lifting eyes
  • Wheel change
  • Vlast removal, trailer coupling
  • Mast removal
  • Securing the moveable overhead guard
  • Trailer coupling
  • Towing instructions
  • Towing
  • Towing procedure
  • Releasing the disc brake
  • Opening the hydraulic by-pass valve
  • After towing
  • Making the brakes operational again
  • Emergency exit for trucks with rear windscreen
  • Taking the truck out of operation
  • Measures before taking the truck out of operation
  • Cutting the truck back into operation
  • Maintenance
  • General information
  • Servicing the mast and the front part of the truck
  • Securing the mast against tilting back
  • Standard mast
  • Securing the raised standard mast
  • Maintenance after the first 50 service hours
  • Inspection and maintenance schedule
  • Inspection and maintenance as required
  • Cleaning the lift truck
  • Cleaning and spraying the mast chain
  • Cleaning the air filter
  • Cleaning with compressed air
  • Emptying the dust bowl in the air filter cover
  • Replacing the safety element
  • Clean the pre-filter
  • Regenerate the soot particle filter
  • Check wheel fastener for tightness
  • Check the tyres for damage and foreign objects
  • Lubricate the steer axle, mast and tilt cylinder bearings
  • Clean the radiator and engine oil, hydraulic oil and fuel cooler, check for leaks
  • Clean with compressed air
  • Clean with a cold cleaner
  • Drain the water separator in the fuel system
  • Check seat belt for condition and operation
  • 500-hour inspection and maintenance
  • Clean and lubricate the steer axle
  • Grease the mast pivots
  • Grease the tilt cylinder and overhead guard pivots
  • Check the engine mounting, movable overhead guard, steer axle and drive axle hub differentials for tightness
  • Check the forks and fork quick-releases
  • Check the mast, lift chains and stops for condition, operation and security
  • Adjust the lift chains
  • Lubricate with chain spray
  • Check the pre-tension of double hoses if attachments are fitted
  • Check and oil other pivots and joints
  • Check the engine cooling system for leaks
  • Check and oil the pedals, accelerator and engine control linkage
  • Renew the engine oil (at least every 12 months)
  • Drain the: engine oil
  • Renew the engine oil filter
  • Add engine oil
  • Check the hydraulic oil level
  • Check the coolant concentration
  • Check the soot particle filter system
  • Check and tension V-belt drives
  • Tighten V-belt drives
  • Drain the water separator in the fuel system
  • Clean the radiator, hydraulic oil and fuel cooler
  • Clean with compressed air
  • Clean with a cold cleaner
  • Renew the drive axle hub differential oil and clean the magnetic plug
  • Check the condition and security of electric cables, connectors and cable connections
  • Check the condition, electrolyte level and specific gravity of the battery
  • 1000-hour inspection and maintenance
  • Renew the hydraulic pressure, suction and breather filters
  • Renew the pressure filter
  • Renew the suction filter
  • Renew the breather filter
  • Renew the fuel filter canister
  • Check the engine mounting for condition and tightness
  • Renew and tension the V-belt drive
  • Check the exhaust system for leaks and tightness
  • Check the hydraulic system, hydraulic pumps, valves and lines for leaks
  • Renew the air filter element, check the vacuum switch
  • Check the parking brake
  • Check the drive axle hub differential oil level and for leaks
  • Check the soot particle filter system
  • 2000-hour inspection and maintenance
  • Check the soot particle filter system
  • Check valve tip clearances
  • Renew the safety element
  • 3000-hour inspection and maintenance
  • Renew the hydraulic oil
  • Drive axle hub differential: Renew oil and clean the magnetic plug
  • Renew the coolant
  • Inspection and maintenance data
  • Fuel and oil recommendations
  • Engine oils
  • Diesel fuel
  • Hydraulic oil
  • Gear oil
  • Grease
  • Coolant
  • Battery grease
  • Chain spray
  • Troubleshooting guide (Diesel engine)
  • Troubleshooting guide (hydraulic system)
  • Electric circuit diagram
  • Electric circuit diagram (Options)
  • Soot particle filter wiring diagram
  • Hydraulic circuit diagram
  • Index

These manuals are valuable resources for both professional mechanics and DIY enthusiasts, providing detailed technical information essential for the repair and maintenance of Linde forklift trucks with diesel engines.

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