Linde Electric Forklift Truck 335 Series Explosion Protected Operating Manual (User Manual)

vents and the motor vents
Check the electric motors for tightness
and check the commutators
Grease and check the battery terminals
Check the battery for condition
Check the battery vent caps
Check the hydraulic oil level, fill if necessary
Check the hydraulic oil filter
Renew the hydraulic oil filter
Check the battery charger
The battery charger used for charging must be
in accordance with the battery manufacturer's
specifications

Introducing our Original Illustrated Factory Operating Manual for the Linde Electric Forklift Truck 335-02 EX (Explosion Protected) series. This comprehensive guide is available in English and contains 90 pages of valuable information.

Covered models:

• E14-02 EX
• E16-02 EX
• E16C-02 EX
• E16P-02 EX
• E18C-02 EX
• E18P-02 EX
• E20P-02 EX

Table of contents:

• Foreword
• Approved applications
• Technical note
• Truck takeover
• Description
• Type plates
• Technical data
• Technical description
• Drive
• Steering
• Hydraulic system
• Operation
• Brakes
• Handbrake
• Brush monitor
• Insulation resistance check
• Insulation resistance warning
• Insulation resistance fault
• Wheels
• Electrical system
• General view of truck
• Controls and indicators
• Composite instrument
• Hour meter
• Battery discharge indicator
• Indicator lights
• Overheating warning light
• Insulation monitor indicator light
• Motor brush warning light
• Beginning operation
• Safety rules
• Experts
• Safety information
• Handling fluids and lubricants
• Safety inspection
• Explosion protection check
• Operation of industrial trucks in the plant area
• Noise emissions value
• Frequency characteristic for human body vibrations
• Running-in instructions
• Daily checks and services before operation
• Checks and services prior to initial operation of the truck
• Daily checks
• Tighten the wheel fasteners
• Check the condition for leakage resistance of the tyres
• Opening the overhead guard
• First lock-in position: Servicing position
• Second lock-in position: Battery change
• Closing the overhead guard
• Disconnecting the battery plugs
• Connecting the battery plugs
• Checking the battery state of charge
• Charging the battery
• Connect the battery to a suitable external charger
• Check the condition, electrolyte level and specific gravity of the battery
• Battery change
• Battery removal with a crane
• Adjusting the driver's seat
• Applying the seat belt
• Opening the seat belt
• Turning on the key switch
• Turning off the key switch
• Check the braking system
• Check the horn
• Depress emergency isolator button
• Unlock emergency isolator button
• Inspect the forks
• Operation
• Driving
• Travel in the forward direction
• Travel in the reverse direction
• Reversing the direction of travel
• Malfunctions during operation
• Single-pedal model
• Steering system
• Steering
• Braking system
• Service brake, electric brake
• Foot brake
• Operating the electric motor brake (LBC)
• Handbrake
• To engage the handbrake
• To release the handbrake
• Operating the horn
• Wiper operation
• Operating the manual wiper
• Operating the electric wiper
• Turning the wiper on
• Turning the wiper off
• Turn signal lever
• Turning on the turn signal lights
• Lighting
• Turning on the lighting
• Turning on the spotlight
• Flasher
• Stop lights
• Fuses
• Energy-saving feature
• Control lever (joystick) for mast and attachments
• Tilting the mast forward
• Tilting the mast back
• Raising the fork carriage
• Lowering the fork carriage
• Operating the attachments
• Operating the sideshift
• Operating the clamp
• Single control lever operation of mast and attachments
• Before loading
• Loading
• Positioning the forks
• Transporting the load
• Unloading
• Before leaving the lift truck unattended
• Jack locations
• Changing the rear wheels
• Changing the front wheels
• Transporting, hoisting the truck
• Transporting the truck on a lorry or low-bed trailer
• Hoisting the truck with a crane
• Hoisting the truck with the eyebolts
• Towing instructions
• Towing the truck
• Towing procedure
• Mast removal
• Tilting the mast manually
• Lowering the forks manually
• Tow coupling
• Forced opening of overhead guard
• Forced opening of overhead guard without Bowden cable
• Emergency exit for trucks with rear windscreen
• Emergency exit for trucks with polycarbonate rear windscreen (special equipment)
• Taking the truck out of operation
• Measures before taking the truck out of operation
• Putting the truck back into operation
• Maintenance
• General information
• Work on the mast and on the front part of the truck
• Securing the mast against tilting back
• Mast versions
• Standard mast
• Securing the raised standard mast
• Duplex mast
• Securing the raised duplex mast
• Triplex mast
• Securing the raised triplex mast
• Services after the first 50 hours of operation
• Inspection and maintenance chart
• Inspection and maintenance as required
• Check seat belt for condition and operation
• Clean the lift truck
• Clean and spray the lift chains
• Tighten the wheel fasteners
• Check the tyres for damage and foreign objects
• Check the insulation monitor
• Renew the motor brushes
• Lubricate the steering axle, mast and tilt cylinder bearings
• 500-hour inspection and maintenance
• Clean the steering axle
• Lubricate the steering axle
• Lubricate the mast and tilt cylinder bearings
• Sideshift: Clean, grease and check for security
• Tighten the mast fastening bolts
• Grease the overhead guard pivots
• Check and lubricate other pivots and joints
• Check the mounting of the counterweight, electric motors, chassis, reduction gears, overhead guard and steer axle
• Check the braking system
• Check the working and steering hydraulic pumps, valves and lines for leaks
• Clean the left and right wheel traction motors, the power steering and working hydraulics pump motor
• Check the motor brushes, renew if necessary
• Clean the control
• Check the hydraulic oil level
• Check and oil the pedal and travel control linkage pivots and overhead guard lock
• Check the electric cables, cable connectors and connections for condition and tightness
• Clean the controller vents and the motor vents
• Check the electric motors for tightness and check the commutators
• Grease and check the battery terminals
• Check the battery for condition
• Check the battery vent caps
• Check the hydraulic oil level, fill if necessary
• Check the hydraulic oil filter
• Renew the hydraulic oil filter
• Check the battery charger
• The battery charger used for charging must be in accordance with the battery manufacturer's specifications