Linde Electric Lift Truck Series 336-02 Explosion Protected: E20, E25, E30 Service Training Manual

This workshop manual is specifically designed for Linde Electric Forklift Truck E336-02 Ex Series. It is an original, illustrated factory manual that contains high quality images, circuit diagrams, and instructions to help you operate and repair your forklift truck. The manual covers the following models:

• E20
• E25
• E30

The manual has a total of 118 pages and is written in English. It includes the following contents:

• General information
• Instructions
• Explosion protection measures for the truck
• Traction motors
• Pump motor
• Battery
• Safety measures
• Marking
• Commissioning
• Installation and replacement of batteries
• Operation and charging
• Maintenance and repair
• Environmental conditions
• Battery plug-in unit
• Design of battery connector
• Design of battery coupling
• Dismantling of battery plug-in unit to line connection
• Dismantling of battery coupling
• Installation of battery coupling
• Dismantling of battery connector
• Mounting of battery connector
• Wheels
• Electrical installation
• Brake
• Fork arms
• Indicator instruments
• Tightening torques for covers of flameproof enclosures
• Special tools
• Drive - traction motor
• Traction motor
• Technical data
• General
• Checking the carbon brush wear of the traction motors and replacing the carbon brushes
• Cleaning of the traction motors
• Drive - gearbox
• Removing and installing the drive axle
• Removing the driving axle and cleaning the traction motors
• Truck design
• Driver seat
• Checking the leakage resistance of the driver seat
• Steering system and wheels
• Servostat
• Curve sensor
• Driving wheels
• Checking the leakage resistance of the driving wheels
• Operator's control elements
• Truck speed controller
• Replacement of truck speed controller
• Electric system
• Flameproof enclosures
• Maintenance of flameproof enclosures
• Control housing Zone 1
• Flameproof enclosure for voltage transformer Zone 1
• Control housing Zone 2
• Flameproof enclosure for voltage transformer Zone 2
• Flameproof enclosure intrinsic safety Zone 2
• Checking the PG-glands for their sealing effect
• Checking the condition and firm seat of electric lines
• Checking the insulation resistance of the electric system
• Intrinsically safe circuits
• Switch amplifier - function and description (Design in accordance with 94/9EC)
• Performance test of the switch amplifiers
• Replacement of switch amplifiers
• Zener barrier - function and description (designed in accordance with 94/9EC)
• Terminal markings of Zener barrier
• Checking the internal resistances of the Zener barriers
• Voltage supply
• Monitoring unit 1 V1 and Enable signal
• Insulation monitoring (94/9/EC)
• Checking the insulation monitoring system 3V3
• Circuit diagram of insulation monitoring system
• Terminal assignmentXI
• Terminal assignmentXZI transformer housing - AUX.
• Terminal assignment X2 - intrinsic safety
• Circuit diagram
• Traction control
• Voltage transformer, thermal protection, composite instrument
• Lift control
• Traction control and insulation monitoring
• Lighting and aux. electric system
• Schematic drawing of individual components in the flameproof enclosures - Zone 1
• Control housing - (top view)
• Control housing (side view)
• Flameproof enclosure - voltage transformer (side view)
• Flameproof enclosure - voltage transformer (top view)
• Working hydraulics
• General information
• Maintenance and emergency functions of working hydraulics
• Manual tilting of the mast
• Lowering the fork carrier manually, category 2 G (Zone 1)
• Lowering the fork carrier manually, category 3G (Zone 2)
• Removal and installation of hydraulic control valve (Zone 1)
• Removal and installation of hydraulic control valve (Zone 2)